Dual Clutch/Primary Driven Gear Inspection - Honda CRF1000 Shop Manual

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Remove the return spring retainer [1], O-ring [2], and
return spring [3].
Wrap a shop towel around the clutch guide [1].
Apply air pressure to the oil hole [2] while closing the
Be careful not to
other holes with a tape [3] to remove the clutch piston
damage the piston
[4].
sliding surface.
Remove the clutch piston [1] and O-rings [2].
Clean all the parts in solvent thoroughly and blow dry
them with compressed air.
INSPECTION
Inspect the following parts for scratches, damage,
abnormal wear and deformation. Replace if necessary.
– Clutch guide
– Clutch piston
– Return spring
– Return spring retainer
– Wave spring
– Clutch discs
– Clutch plates
– End plate
Measure each part according to DUAL CLUTCH
TRANSMISSION SPECIFICATIONS (page 1-8).
Replace any part if it is out of service limit.
• Replace the clutch discs and plates as a set.
DUAL CLUTCH TRANSMISSION (DCT) (CRF1000D)
[3]
[4] [3]
[2]
[1]
[2]
[1]
[2]
[1]
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