Front Master Cylinder Removal/Installation - Honda CRF1000 Shop Manual

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FRONT MASTER CYLINDER
REMOVAL/INSTALLATION
Drain the brake fluid from the front brake line hydraulic
system (page 19-6).
Disconnect the brake light switch connectors [1].
Remove the brake hose oil bolt [2], sealing washers [3],
When removing the
and brake hose [4].
oil bolt, cover the
end of the brake
Remove the bolts [5], holder [6], and master cylinder
hose to prevent
[7].
contamination.
Installation is in the reverse order of removal.
• Always replace the sealing washers with new ones.
• Install the brake hose eyelet joint against the master
cylinder stopper.
• Install the master cylinder holder with the "UP" mark
[8] facing up.
• Align the end of the master cylinder with the
handlebar punch mark.
• When tightening the front master cylinder holder
bolts, tighten the upper bolt first, then the lower bolt
to the specified torque.
TORQUE:
Front brake master cylinder holder bolt:
9.8 N·m (1.0 kgf·m, 7 lbf·ft)
Brake hose oil bolt:
34 N·m (3.5 kgf·m, 25 lbf·ft)
Fill the reservoir to the upper level and bleed the front
brake system (page 19-7).
HYDRAULIC BRAKE
[3]
[4]
[2]
[7]
Align [8]
[1]
[6]
[5]
19-13