Honda CRF110F Manuals

Honda CRF110F Manuals

Manuals and User Guides for Honda CRF110F. We have 1 Honda CRF110F manual available for free PDF download: Service Manual

Honda CRF110F Service Manual

Honda CRF110F Service Manual (265 pages)

Brand: Honda | Category: Motorcycle | Size: 33.68 MB

Table of Contents

Symbols
4
Contents
5
Table of Contents
7
General Information
7
Service Rules
8
- Abbreviation
  8
- Serial Numbers
  8
Model Identification
8
Lubrication & Seal Points
18
Cable & Harness Routing
20
Emission Control Systems
24
- Fuel Permeation Emission Control System
  25
- Noise Emission Control System
  25
- Prohibited Actions
  25
- Servicing the Honda
  25
- Frame/Body Panels/Exhaust System
  27
- Frame/Body Panels/Exhaust System Service Information
  28
- Frame/Body Panels/Exhaust System Torque Values
  28
- Frame/Body Panels/Exhaust System Troubleshooting
  28
- Fuel Tank Shroud Disassembly/Assembly
  29
- Fuel Tank Shroud Removal/Installation
  29
- Left Side Cover Disassembly/Assembly
  30
- Left Side Cover Removal/Installation
  30
- Seat Removal/Installation
  30
- Front Fender Removal/Installation
  31
- Number Plate Removal/Installation
  31
- Rear Fender Removal/Installation
  31
- Main Step Removal/Installation
  32
- Reflector Removal/Installation
  32
- Drive Chain Cover Removal/Installation
  33
- Left Crankcase Rear Cover Removal/Installation
  33
- Exhaust Pipe Disassembly/Assembly
  34
- Exhaust Pipe Stud Bolt
  34
- Exhaust Pipe/Muffler Removal/Installation
  34
- Maintenance
  35
- Maintenance Service Information
  36
- Maintenance Tools
  37
- Maintenance Schedule
  38
- Fuel Line
  39
- Fuel Strainer Screen
  39
- Throttle Limiter Activation
  40
- Throttle Operation Inspection/Adjustment
  40
- Air Cleaner
  41
- Crankcase Breather
  41
- Spark Plug Inspection
  42
- Valve Clearance
  43
- Valve Clearance Adjustment
  43
- Valve Clearance Inspection
  43
- Engine Oil Change
  44
- Engine Oil Level Check
  44
- Engine Oil Centrifugal Filter Cleaning
  45
- Engine Oil Strainer Screen
  45
- Drive Chain Slack Inspection
  46
- Engine Idle Speed
  46
- Drive Chain Adjustment
  47
- Drive Chain Cleaning, Inspection and Lubrication
  47
- Drive Chain Sprockets Inspection
  48
- Brake Shoe Wear
  49
- Brake System
  49
- Drive Chain Slider Inspection
  49
- Front/Rear Brake Shoes
  49
- Rear Brake
  50
- Clutch System
  51
- Front Suspension Inspection
  51
- Sidestand
  51
- Rear Suspension Inspection
  52
- Spark Arrester Inspection/Cleaning
  52
- Nuts, Bolts, Fasteners
  53
- Recommended Tire Pressure and Tire Size
  53
- Steering Head Bearings
  53
- Wheels/Tires
  53
- Ignition System
  55
- Ignition System Component Location
  56
- Ignition System Diagram
  56
- Ignition System Service Information
  57
- Ignition System Tools
  57
- Ignition System Torque Value
  57
- Ignition System Troubleshooting
  58
- Ignition Coil Primary Peak Voltage
  59
- Ignition System Inspection
  59
- Ignition Pulse Generator Peak Voltage
  60
- Ignition Timing
  61
  - ICM (Ignition Control Module) Removal/Installation
    62
  - Ignition Coil Removal/Installation
    62
  - Ignition Switch Inspection
    63
  - Ignition Switch Removal/Installation
    63
  - Engine Stop Switch Inspection
    64
  - Electric Starter
    65
  - Electric Starter Component Location
    66
  - Electric Starter System Diagram
    66
  - Electric Starter Service Information
    67
  - Electric Starter Torque Value
    67
  - Electric Starter Troubleshooting
    68
  - Starter Motor Disassembly
    70
  - Starter Motor Removal/Installation
    70
  - Armature
    71
  - Brush
    71
  - Starter Motor Inspection
    71
  - Starter Motor Assembly
    72
  - Starter Relay Operation Inspection
    73
  - Starter Relay Removal/Installation
    73
  - Ground Line
    74
  - Starter Relay Circuit Inspection
    74
  - Starter Relay Continuity Inspection
    74
  - Starter Switch
    74
  - Neutral Switch Inspection
    75
  - Neutral Switch Removal/Installation
    75
  - Fuel System
    77
  - Fuel System Component Location
    78
  - Fuel System Service Information
    79
  - Fuel System Tools
    79
  - Fuel System Torque Values
    79
  - Fuel System Troubleshooting
    80
  - Air Cleaner Housing Removal/Installation
    81
  - Fuel Tank Removal/Installation
    81
  - Carburetor Removal
    82
  - Intake Pipe Removal/Installation
    82
  - Carburetor Disassembly
    83
  - Throttle Valve
    83
  - Float and Jets
    84
  - Carburetor Assembly
    86
  - Float Level
    88
- Air Screw Adjustment
  91
  - Idle Drop Procedure
    91
  - Lubrication System
    93
  - Lubrication System Diagram
    94
  - Lubrication System Service Information
    95
  - Lubrication System Torque Value
    95
  - Lubrication System Troubleshooting
    95
  - Oil Pump Disassembly/Assembly
    96
  - Oil Pump Removal/Installation
    96
  - Oil Pump Inspection
    97
  - Cylinder Head/Valves
    99
  - Cylinder Head/Valves Component Location
    100
  - Cylinder Head/Valves Service Information
    101
  - Cylinder Head/Valves Torque Values
    101
  - Cylinder Head/Valves Tools
    102
  - Cylinder Head/Valves Troubleshooting
    103
  - Excessive Noise
    103
  - Excessive Smoke
    103
  - Rough Idle
    103
- Cylinder Compression Test
  104
  - Cylinder Head Cover Removal
    104
  - Cylinder Head Cover Installation
    105
  - Camshaft Removal
    106
  - Camshaft Decompressor Cam
    107
  - Camshaft Inspection
    107
  - Camshaft Installation
    107
  - Cylinder Head Removal
    109
  - Cylinder Head Disassembly
    110
  - Rocker Arm/Shaft
    110
  - Valve
    111
  - Cylinder Head
    112
  - Valve Spring
    112
  - Valve/Valve Guide
    113
  - Rocker Arm
    116
  - Cylinder Head Installation
    117
  - Valve Guide Projection
    118
  - Valve Guide Replacement
    118
  - Valve Seat Inspection/Refacing
    119
  - Cam Chain Tensioner Inspection
    121
  - Cam Chain Tensioner Removal
    121
  - Cam Chain Tensioner Installation
    122
  - Oil Stopper Plate Removal/Installation
    123
  - Cylinder/Piston
    125
  - Cylinder/Piston Component Location
    126
  - Cylinder/Piston Service Information
    127
  - Cylinder/Piston Torque Values
    127
  - Cylinder/Piston Troubleshooting
    127
  - Cylinder Removal
    128
  - Piston Removal
    128
  - Cylinder Inspection
    129
  - Piston/Piston Ring Inspection
    130
  - Connecting Rod Inspection
    131
  - Cylinder Stud Bolt Replacement
    131
  - Piston Installation
    132
  - Cylinder Installation
    133
  - Clutch/Gearshift Linkage
    135
  - Clutch/Gearshift Linkage Component Location
    136
  - Clutch/Gearshift Linkage Service Information
    137
  - Clutch/Gearshift Linkage Torque Values
    137
  - Clutch/Gearshift Linkage Tools
    138
  - Clutch/Gearshift Linkage Troubleshooting
    138
  - Right Crankcase Cover Disassembly
    139
  - Right Crankcase Cover Removal
    139
  - Kickstarter Spindle Oil Seal
    140
  - Oil Passages
    140
  - Right Crankcase Cover Assembly
    141
  - Right Crankcase Cover Installation
    142
  - Clutch Removal
    143
  - Centrifugal Clutch Disassembly/Inspection
    145
  - One-Way Clutch
    145
  - Clutch Outer/Sub-Gear
    146
  - Clutch Weight
    147
  - Centrifugal Clutch Assembly
    149
  - Crankshaft
    149
  - Primary Drive Gear
    149
  - Change Clutch Disassembly
    153
  - Change Clutch Inspection
    153
  - Clutch Lifter Bearing
    153
  - Clutch Center
    154
  - Clutch Disc
    154
  - Clutch Plate
    154
  - Clutch Spring
    154
  - Clutch Outer/Clutch Outer Guide
    155
  - Mainshaft
    155
  - Change Clutch Assembly
    156
  - Gearshift Linkage Removal
    160
  - Gearshift Linkage Inspection
    162
  - Alternator/Starter Clutch
    165
  - Alternator/Starter Clutch Component Location
    166
  - Alternator/Starter Clutch Service Information
    167
  - Alternator/Starter Clutch Tools
    167
  - Alternator/Starter Clutch Torque Values
    167
  - Left Crankcase Cover Installation
    168
  - Left Crankcase Cover Removal
    168
  - Flywheel/Starter Clutch Removal
    169
  - Stator Removal/Installation
    169
  - Starter Clutch Disassembly
    170
  - Starter Clutch Inspection
    171
  - Starter Clutch Assembly
    172
  - Starter Clutch Installation
    173
  - Crankshaft/Transmission/Kickstarter
    175
  - Crankshaft/Transmission/Kickstarter Component Location
    176
  - Crankshaft/Transmission/Kickstarter Service Information
    177
  - Crankshaft/Transmission/Kickstarter Torque Value
    177
  - Crankshaft/Transmission/Kickstarter Tools
    178
  - Crankshaft/Transmission/Kickstarter Troubleshooting
    179
  - Hard to Shift
    179
  - Transmission Jumps out of Gear
    179
  - Crankcase Operation
    180
  - Crankshaft Inspection
    181
  - Crankshaft Removal
    181
  - Radial Clearance
    182
  - Crankshaft Bearing Replacement
    183
  - Crankshaft Installation
    183
  - Transmission Removal
    183
  - Shift Fork
    184
  - Transmission Disassembly
    184
  - Transmission Inspection
    184
  - Gear/Bushing/Shaft
    185
  - Shift Drum
    185
  - Transmission Assembly
    186
  - Transmission Bearing
    186
  - Transmission Bearing Replacement
    188
  - Cam Chain Guide Sprocket Removal
    190
  - Cam Chain Guide Sprocket Inspection
    191
  - Cam Chain Guide Sprocket Installation
    191
- Crankcase Assembly
  191
  - Kickstarter Disassembly/Inspection
    193
  - Kickstarter Removal
    193
  - Kickstarter Inspection
    194
  - Kickstarter Assembly
    195
  - Kickstarter Installation
    197
  - Engine Removal/Installation
    199
  - Engine Removal/Installation Component Location
    200
  - Engine Removal/Installation Service Information
    201
  - Engine Removal/Installation Specifications
    201
  - Engine Removal/Installation Torque Values
    201
  - Engine Removal
    202
  - Engine Installation
    203
  - Front Wheel/Brake/Suspension/Steering
    205
  - Front Wheel/Brake/Suspension/Steering Component Location
    206
  - Front Wheel/Brake/Suspension/Steering Service Information
    207
  - Front Wheel/Brake/Suspension/Steering Torque Values
    207
  - Front Wheel/Brake/Suspension/Steering Tools
    208
  - Front Wheel Wobbling
    209
  - Front Wheel/Brake/Suspension/Steering Troubleshooting
    209
  - Hard Steering
    209
  - Steers to One Side or Does Not Track Straight
    209
  - Handlebar Removal
    210
  - Handlebar Installation
    211
  - Front Wheel Removal
    213
  - Axle Runout
    214
  - Front Wheel Inspection
    214
  - Wheel Rim
    214
  - Front Wheel Disassembly
    215
  - Wheel Bearing
    215
  - Front Wheel Assembly
    216
  - Wheel Center Adjustment
    216
  - Front Brake Inspection
    218
  - Front Brake Removal
    218
  - Front Brake Disassembly
    219
- Fork
  222
  - Fork Pipe Bushing/Back-Up Ring
    225
  - Fork Pipe/Fork Slider/Piston Inspection
    225
  - Fork Spring Inspection
    225
  - Fork Fluid Level
    228
  - Recommended Fork Fluid
    228
  - Steering Stem Removal
    230
  - Bearing Race Placement
    231
  - Rear Wheel/Brake/Suspension
    235
  - Rear Wheel/Brake/Suspension Component Location
    236
  - Rear Wheel/Brake/Suspension Service Information
    237
  - Rear Wheel/Brake/Suspension Torque Values
    237
  - Rear Wheel/Brake/Suspension Tools
    238
  - Rear Wheel/Brake/Suspension Troubleshooting
    239
  - Rear Wheel Removal
    240
  - Axle
    241
  - Rear Wheel Disassembly
    241
  - Rear Wheel Inspection
    241
  - Wheel Rim Runout
    241
  - Rear Wheel Assembly
    242
  - Wheel Bearing Installation
    242
  - Wheel Bearing Removal
    242
  - Rear Wheel Installation
    243
  - Brake Pedal Removal
    244
  - Rear Brake Inspection
    244
  - Brake Panel Disassembly
    245
  - Brake Panel Assembly
    246
  - Brake Pedal Removal/Disassembly
    247
  - Brake Pedal Assembly/Installation
    248
  - Shock Absorber Inspection
    249
  - Shock Absorber Removal
    249
- Rear Wheel
  250
- Swingarm Removal
  250
- Shock Absorber Disposal Procedure
  250
- Swingarm Inspection
  251
- Swingarm Installation
  251
- Battery/Charging System
  253
- Battery/Charging System Component Location
  254
- Battery/Charging System Diagram
  254
- Battery/Charging System Service Information
  255
- Battery Charging
  255
- Battery Testing
  255
- Battery/Charging System Tools
  256
- Battery Is Damaged or Weak
  257
- Battery/Charging System Troubleshooting
  257
- Battery Removal/Installation
  258
- Battery Voltage Inspection
  258
- Charging System Inspection
  259
- Current Leakage Inspection
  259
- Charging Voltage Inspection
  259
- Regulator/Rectifier System Inspection
  260
- Regulator/Rectifier Removal/Installation
  260
- Alternator Charging Coil Inspection
  260
- Wiring Diagram
  261
- Index
  263

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