Honda MB5 1982 Manuals

Manuals and User Guides for Honda MB5 1982. We have 2 Honda MB5 1982 manuals available for free PDF download: Shop Manual, Owner's Manual

Honda MB5 1982 Shop Manual (169 pages)

Brand: Honda | Category: Motorcycle | Size: 44.07 MB

How to Use this Manual
3
Model Identification
4
General Information
5
General Safety
5
Service Rules
5
Specifications
6
Torque Values
8
Tools
9
Cable and Harness Routing
10
Maintenance Schedule
12
Oil Flow Diagram
14
Lubrication Specifications
15
Lubrication Troubleshooting
16
Transmission Oil Level Change
17
Transmission Oil Level Check
17
Oil Strainer Cleaning
18
Oil Pump Removal
19
Oil Pump Inspection
20
Oil Pump Installation
20
Oil Pump Bleeding
21
Oil Tank Level Indicator Removal and Installation
22
Oil Tank Removal
22
Chassis Lubrication Points
23
Inspection and Adjustment
25
Fuel Lines
27
Throttle Operation
27
Air Cleaner
28
Carburetor Idle Speed
29
Spark Plug
29
Ignition Timing
30
Oil Pump Control Cable
30
Battery
31
Cylinder Compression
31
Front Brake Fluid Level
31
Pad Wear
32
Rear Brake Pedal Play
32
Brake Light Switch
33
Brake Shoe Inspection
33
Headlight Aim
33
Clutch
34
Drive Chain Inspection
34
Drive Chain Adjustment
35
Drive Chain Cleaning/Lubrication
35
Suspension
36
Wheels
36
Muffler Decarbonizing
37
Nuts, Bolts, Fasteners
37
Steering Head Bearings
37
Fuel System Diagram
38
Fuel System Specifications
39
Fuel System Troubleshooting
40
Carburetor Removal
41
Throttle Valve Disassembly
42
Float/Float Valve/Jet Disassembly
43
Jets/Float Valve/Float Assembly
44
Float Level Adjustment
45
Throttle Valve/Cable Installation
45
Carburetor Installation
46
Fuel Tank Inspection
47
Fuel Tank Removal
47
Fuel Strainer Check
48
Fuel Tank Installation
48
Engine Removal/Installation
50
Engine Removal/Installation - Specifications
51
Engine Removal
52
Engine Installation
55
Cylinder Head/Cylinder/Piston Diagram
56
Cylinder Head/Cylinder/Piston Specifications
57
Cylinder Head Decarbonizing
58
Cylinder Head Inspection
58
Cylinder Head Removal
58
Cylinder Head Installation
59
Cylinder Removal
59
Cylinder/Piston
59
Piston Removal
60
Piston Ring/Expander Removal
60
Cylinder/Piston Inspection
61
Piston Ring Inspection
62
Connecting Rod Inspection
63
Piston/Cylinder Installation
63
Reed Valve Removal
64
Reed Valve Inspection
65
Reed Valve Installation
65
Clutch/Kickstarter/Shift Linkage Diagram
66
Clutch/Kickstarter/Shift Linkage Specifications
67
Right Crankcase Cover Disassembly
68
Right Crankcase Cover Removal
68
Right Crankcase Cover Installation
69
Clutch Removal
70
Clutch/Idler Gear
70
Clutch Disc Inspection
71
Clutch Spring Inspection
71
Balancer Idler Gear/Oil Pump Driven Gear Removal
72
Clutch Outer Inspection
72
Clutch Plate Inspection
72
Balancer Idler Gear Inspection
73
Primary Drive Gear Removal
73
Balancer Idler Gear Installation
74
Oil Pump Driven Gear Installation
74
Primary Drive Gear Installation
74
Balancer Timing/Clutch Installation
75
Kickstarter
76
Spindle Removal
76
Idler Gear Inspection
77
Idler Gear Removal
77
Kickstarter Installation
78
Shift Linkage Removal
79
Shift Linkage Inspection
80
Shift Linkage Installation
81
Alternator Diagram
82
Alternator - Service Information
83
Alternator Removal
84
Alternator Installation
86
Crankshaft/Transmission Diagram
88
Table of Contents
89
Crankshaft/Transmission - Service Information
89
Crankshaft/Transmission Specifications
90
Crankshaft/Transmission Troubleshooting
90
Crankcase Separation
91
Gearshift Fork/Shift Drum
91
Transmission Disassembly
91
Crankshaft Removal
95
Crankshaft Inspection
96
Crankshaft Installation
98
Transmission Assembly
99
Crankcase Assembly
100
Front Wheel/Suspension Diagram
102
Attachment
103
Common Driver a Attachment
103
Front Wheel/Suspension - Service Information
103
Pilot 12 MM 077 46- 0040200
103
- Front Wheel/Suspension Specifications
  104
- Front Wheel/Suspension Troubleshooting
  104
- Headlight Installation
  105
- Headlight Removal
  105
- Indicator and Meter Bulb Replacement
  105
- Instruments
  105
- Handlebar Removal
  106
- Instrument Removal/Installation
  106
- Front Wheel Axle Inspection
  110
- Front Wheel Bearing Inspection
  110
- Front Wheel Removal
  110
- Front Wheel Disassembly
  111
- Front Wheel Rim Runout
  111
- Front Wheel Assembly
  112
- Front Wheel Installation
  113
- Front Fork Disassembly
  114
- Front Fork Removal
  114
- Front Fork Spring Inspection
  115
- Front Fork Tube Runout
  116
- Slider/Piston Inspection
  116
- Front Fork Assembly
  117
- Front Fork Installation
  119
- Steering Stem Removal
  119
- Steering Stem Installation
  121
- Rear Wheel/Brake/Suspension Diagram
  122
- Rear Wheel/Brake/Suspension Specifications
  123
- Rear Wheel/Brake/Suspension Troubleshooting
  124
- Rear Wheel Axle Inspection
  125
- Rear Wheel Bearing Play Inspection
  125
- Rear Wheel Removal
  125
- Rear Wheel Disassembly
  126
- Rear Wheel Rim Runout Inspection
  126
- Final Driven Sprocket Inspection
  127
- Final Driven Sprocket Installation
  127
- Rear Wheel Bearing Installation
  127
- Rear Brake Lining Thickness
  128
- Rear Wheel Installation
  128
- Brake Cam Inspection
  129
- Rear Brake Drum Inspection
  129
- Rear Brake Shoe Replacement
  129
- Brake Panel Installation
  130
- Brake Pedal
  131
- Rear Shock Absorber Disassembly
  132
- Rear Shock Absorber Removal
  132
- Rear Shock Absorber Assembly and Installation
  133
- Spring Free Length
  133
- Swingarm Inspection
  134
- Swingarm Installation
  134
- Swingarm Removal
  134
- Hydraulic Brake Diagram
  136
- Hydraulic Brake Specifications
  137
- Hydraulic Brake Troubleshooting
  137
- Brake Fluid/Air Bleeding
  138
- Brake Pad Inspection
  139
- Brake Pad Replacement
  139
- Brake Pad/Disc
  139
- Brake Disc Inspection
  140
- Brake Caliper Disassembly
  141
- Brake Caliper Removal
  141
- Brake Caliper Inspection
  142
- Brake Caliper Assembly
  143
- Brake Caliper Installation
  144
- Brake Master Cylinder Removal
  144
- Brake Master Cylinder Disassembly
  145
- Brake Master Cylinder Inspection
  145
- Brake Master Cylinder Assembly
  146
- Brake Master Cylinder Installation
  146
- Electrical System Diagrams
  148
- Electrical System Specifications
  149
- Electrical System Troubleshooting
  150
- Battery Removal
  151
- Testing Specific Gravity
  151
- Battery Charging
  152
- Charging System Performance Test
  152
- Alternator Inspection
  153
- Silicone Rectifier Inspection
  153
- CDI Unit Removal
  154
- Ignition Coil Continuity Test
  154
- Ignition Coil Removal
  154
- Alternator Excitor Coil/Pulse Generator Inspection
  155
- CDI Unit Inspection
  155
- Brake Switches
  156
- Neutral Switch
  156
- Handlebar Switches
  157
- Ignition Switch Replacement
  158
- Wiring Diagram
  159
- Engine Does Not Start or Is Hard to Start
  161
- Troubleshooting
  161
- Engine Lacks Power
  162
- Poor Performance at Low and Idle Speeds
  163
- Poor Handling
  164
- Poor Performance at High Speed
  164
- Balancer
  165

Honda MB5 1982 Owner's Manual (74 pages)

Brand: Honda | Category: Motorcycle | Size: 5.06 MB

Table of Contents
5
Motorcycle Safety
6
- Safe Riding Rules
  6
- Protective Apparel
  7
- Loading and Accessories
  7
- Modifications
  8
Description
9
- Parts Location
  9
- Serial Numbers
  13
- Parts Function
  15
- Fuel
  23
- Injector Oil
  25
- Tires
  27
Operation
29
- Pre-Ride Inspection
  29
- Starting the Engine
  30
- Break-In
  32
- Riding
  33
- Braking
  35
- Parking
  36
- Anti-Theft Tips
  36
Special Procedures
37
- Toolkit
  38
- Front Wheel Removal
  39
- Rear Wheel Removal
  40
- Fuse Replacement
  42
Maintenance
44
- Maintenance Schedule
  46
- Maintenance Record
  48
- Transmission Oil
  49
- Spark Plug
  52
- Idle Speed
  53
- Air Cleaner
  54
- Front Brake
  55
- Rear Brake
  57
- Drive Chain
  59
- Clutch
  62
- Battery
  64
Cleaning
66
Storage Guide
67
Consumer Information
69
Specifications
70

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Honda MB5 1982 Shop Manual (169 pages)

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