Honda Africa Twin 2016 Owner's Manual
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Honda Africa Twin 2016 Owner's Manual

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Contents
31MJP600
Africa Twin (CRF1000A/D)
P. 2
P. 20
P. 73
P. 135
P. 159
P. 184
P. 188
MOM 15723

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Table of Contents
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Summary of Contents for Honda Africa Twin 2016

  • Page 1: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 20 Maintenance P. 73 Troubleshooting P. 135 Information P. 159 Specifications P. 184 Index P. 188 31MJP600 Africa Twin (CRF1000A/D) MOM 15723...
  • Page 2 When service is required, remember that Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle Honda makes you part of a worldwide family best. If you have the required mechanical of satisfied customers who appreciate “know-how” and tools, you can purchase an Honda’s reputation for building quality into...
  • Page 3 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 4: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Safety Labels ..........P. 8 Safety Precautions ........P. 10 Riding Precautions ........P. 12 Accessories & Modifications......P. 17 Off-Road Safety..........P. 18 Loading ............P.

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Always Wear a Helmet It’s a proven fact: helmets and protective Follow these guidelines to enhance your safety: apparel significantly reduce the number and Perform all routine and regular inspections ● severity of head and other injuries. So always specified in this manual.
  • Page 6 Safety Guidelines Other riding tips can be found in the You Take Time to Learn & Practice and Your Motorcycle Riding Tips booklet that Even if you have ridden other motorcycles, came with your motorcycle. practice riding in a safe area to become familiar Developing off-road riding skill is a gradual with how this motorcycle works and handles, step-by step process.
  • Page 7 Safety Guidelines Make Yourself Easy to See Ride within Your Limits Make yourself more visible, especially at night, Never ride beyond your personal abilities or by wearing bright reflective clothing, faster than conditions warrant. Fatigue and positioning yourself so other drivers can see inattention can impair your ability to use good you, signaling before turning or changing lanes, judgment and ride safely.
  • Page 8 Safety Guidelines Keep Your Honda in Safe Condition If You are Involved in a Crash It’s important to keep your motorcycle properly Personal safety is your first priority. If you or maintained and in safe riding condition. anyone else has been injured, take time to...
  • Page 9 Safety Guidelines Emergency Shut-down Procedure for Carbon Monoxide Hazard Motorcycles Equipped with Dual Clutch Exhaust contains poisonous carbon monoxide, Transmission a colorless, odorless gas. Breathing carbon CRF1000D monoxide can cause loss of consciousness and Unlike standard motorcycles, or its manual may lead to death.

  • Page 10: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don’t remove them. Safety and information labels on your If a label comes off or becomes hard to read, motorcycle provide important safety contact your dealer for a replacement. information and may warn you of potential...
  • Page 11 Safety Labels...

  • Page 12: Safety Precautions

    Safety Precautions ❙ Safety Precautions Helmet Should be safety-standard certified, high- Ride cautiously and keep your hands on the visibility, and correct size for your head ● handlebar and feet on the footpegs. Must fit comfortably but securely, with the ●...
  • Page 13 Safety Precautions ❙ ❙ Gloves Additional Off-road Gear Full-finger leather gloves with high abrasion On-road apparel may also be suitable for casual resistance off-road riding. But if you plan on any serious off-road riding you will need more serious off- ❙...

  • Page 14: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Break-in Period Avoid excessively hard braking and ● downshifting. During the first 300 miles (500 km) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle’s stability. motorcycle’s future reliability and performance.
  • Page 15 Riding Precautions ❙ ❙ Anti-lock Brake System (ABS) Engine Braking This model is equipped with an Anti-lock Brake Engine braking helps slow your motorcycle System (ABS) designed to help prevent the down when you release the throttle. For further brakes from locking up during hard braking. slowing action, downshift to a lower gear.
  • Page 16 Riding Precautions ❙ Parking with the Side Stand Parking 1. Stop the engine. Park on a firm, level surface. ● 2. Push the side stand down. If you must park on a slight incline or loose ● 3. Slowly lean the motorcycle to the left until its surface, park so that the motorcycle cannot weight rests on the side stand.
  • Page 17 Riding Precautions Refueling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter: Use only unleaded gasoline. ● Use recommended octane number. Using ● lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high ●...
  • Page 18 Riding Precautions Torque Control may not compensate for rough Honda selectable torque control road conditions or rapid throttle operation. (Torque Control) Always consider road and weather conditions, When the system detects rear wheel spin during as well as your skills and condition, when acceleration, the system will limit the amount of applying throttle.

  • Page 19: Accessories & Modifications

    Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design.

  • Page 20: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don’t modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 21: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your Do not carry a passenger. ● ● motorcycle’s handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on are carrying.

  • Page 22: Operation Guide

    Parts Location CRF1000A Rear brake fluid reservoir (P112) Document bag/Hex wrench (P71) Rear suspension compression damping adjuster (P134) Front brake fluid reservoir (P112) Front brake lever (P128) Throttle grip (P125) Coolant reserve tank (P110) Main fuse & FI fuse (P156) ABS main fuse (P157) Crankcase breather...
  • Page 23 Clutch lever (P122) Front suspension spring preload/rebound damping adjusters (P129) (P130) Engine oil fill cap (P104) Fuel fill cap (P69) Tool kit/Tool box (P72) (P101) Front seat (P98) Fuse boxes (P154) Battery (P95) Rear suspension spring preload adjuster (P132) Shift lever (P61) Rear suspension rebound damping adjuster...
  • Page 24 Parts Location (Continued) CRF1000D Rear brake fluid reservoir (P112) Document bag/Hex wrench (P71) Rear suspension compression damping adjuster (P134) Front brake fluid reservoir (P112) Front brake lever (P128) Throttle grip (P125) Coolant reserve tank (P110) Main fuse & FI fuse (P156) ABS main fuse/DCT main fuse (P158)
  • Page 25 Parking brake lever (P114) Front suspension spring preload/rebound damping adjusters (P129) (P130) Engine oil fill cap (P104) Fuel fill cap (P69) Tool kit/Tool box (P72) (P101) Front seat (P98) Fuse boxes (P154) Battery (P95) Rear suspension spring preload adjuster (P132) Rear suspension rebound damping adjuster (P133)
  • Page 26 Instruments (Up) button ELAPSEDAIR TRIP TOTAL button (down) button Display Check When the ignition switch is turned on, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 27 Tachometer red zone (excessive engine rpm range) Speedometer Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 0.8 US gal (3.4 liters) Tachometer At the same time, the available driving distance is displayed. NOTICE Do not operate the engine in the tachometer red zone.
  • Page 28 Instruments (Continued) Clock (12-hour display) ELAPSEDAIR ELAPSEDAIR TRIP TOTAL Coolant temperature gauge ( TRIP TOTAL When the coolant is over specified temperature, the 6th (H) segment flashes and high coolant temperature indicator lights. (P45) If the 6th (H) segment flashes while riding: (P137) If the coolant temperature gauge flashes sequentially or turns off: (P142)
  • Page 29 To select the trip time/air temperature gauge display, current fuel mileage/average fuel mileage/average speed/subtraction trip/amount of remaining fuel/available driving distance display and odometer/tripmeter display, press the button first, then the button or the button. Press the button. The selected display is set. Trip time [ELAPSED]/Air temperature gauge [AIR] display (P30)
  • Page 30 Instruments (Continued) Torque Control level D indicator (P53) CRF1000D Comes on when the D mode is selected in the AT MODE. (P65) ELAPSEDAIR S indicator G indicator CRF1000D CRF1000D Comes on when the S mode Comes on when the G switch TRIP TOTAL is selected in the AT MODE.
  • Page 31 Gear position indicator CRF1000A The gear position is shown in the gear position indicator. “ ” appears when the transmission is not shifted properly. CRF1000D The gear position is shown in the gear position indicator when the D, S mode or MT MODE are selected.
  • Page 32 Instruments (Continued) ❙ Trip time [ELAPSED]/Air temperature Trip time gauge [AIR] display Shows operating time since the engine was (up) or the (down) button selects started. between the air temperature gauge and the Display range: 0:00 to 19:59 (hours:minutes) trip time when this display is selected. •...
  • Page 33 Current fuel mileage [CONS.]/Average fuel mileage [AVG. CONS.]/Average speed [AVG. SPD.]/Subtraction trip [−TRIP]/Amount of remaining fuel/Available driving distance display (up) or the (down) button selects the current fuel mileage, average fuel mileage, average speed, subtraction trip, available driving distance and amount of remaining fuel when this display is selected.
  • Page 34 Instruments (Continued) ❙ ❙ Current fuel mileage Average fuel mileage Displays the current or instant fuel mileage. Displays the average fuel mileage since the Display range: 0.1 to 99.9 mpg (L/100km or selected tripmeter was reset. km/L) The average fuel mileage will be calculated •...
  • Page 35 ❙ When “ ” is displayed except for the Average speed above-mentioned cases, go to your dealer for Displays the average speed since the selected service. tripmeter was reset. To reset the average fuel mileage: The average speed will be calculated based on value displayed on the tripmeter (A or B) (P37) selected.
  • Page 36 Instruments (Continued) ❙ Subtraction trip To reset the subtraction trip to the set value, Distance travelled is subtracted from a preset press and hold the button while subtraction trip is displayed. figure. Setting range: 000.0 to 999.0 mile or km When the unit changed to “km”...
  • Page 37 ❙ ❙ Available driving distance (only reserve Amount of remaining fuel (only reserve fuel mode) fuel mode) When the 1st (E) segment of the fuel gauge When the 1st (E) segment of the fuel gauge flashes, the estimated available driving flashes, the estimated amount of remaining distance is indicated.
  • Page 38 Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] display (up) or the (down) button selects the odometer, the tripmeter A and tripmeter B when this display is selected. Odometer Tripmeter A Tripmeter B Press the (up) button Press the (down) button ❙...
  • Page 39 ❙ To reset the tripmeter, average fuel To reset tripmeter B, average fuel mileage mileage and average speed and average speed (these are based on To reset tripmeter A, average fuel mileage tripmeter B) together, press and hold the and average speed (these are based on button while tripmeter B is displayed.
  • Page 40 Instruments (Continued) Display Setting Ordinary display You can adjust the display settings. • Clock setting • Backlight brightness adjustment Clock setting • Changing the speed and mileage unit • Changing the air temperature gauge unit Backlight brightness adjustment • Changing the fuel mileage meter unit •...
  • Page 41 If the ignition switch is turned off or none of 1 Clock setting: , buttons is pressed for Turn the ignition switch ON. about 30 seconds, the control is Press and hold the button and the automatically switched from the setting (down) button, the hour digits start flashing.
  • Page 42 Instruments (Continued) 2 Backlight brightness adjustment: Press the (up) button or the (down) You can adjust the brightness to one of five button until the desired minute is displayed. levels. Press and hold the (up) button or the (down) button to advance the minute Press the (up) button or the (down)
  • Page 43 3 Changing the speed and mileage unit: 4 Changing the air temperature gauge unit: Press the (up) button or the (down) button to select either “mph” and “mile” or Press the (up) button or the (down) “km/h” and “km”. button to select either “°F” or “°C”. When selecting the “mph”...
  • Page 44 Instruments (Continued) 5 Changing the fuel mileage meter unit: 6 Setting the subtraction trip: Press the (up) button or the (down) The preset figure is displayed and the third button to select “L/100km” or “km/L”. digit will be flashing. To set the third digit, press the (up) button or the (down) button until the...
  • Page 45 Press the button. The trip distance is set, and the display will return to the ordinary display. The trip distance will not reset when you complete setting of the subtraction trip by pressing the button only or when you set the trip distance to the same as the current distance.
  • Page 46 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned on with the engine stop switch in the (Run) position.
  • Page 47 Right turn signal indicator Low fuel indicator • Comes on briefly when the ignition switch is turned on. • Comes on when there is only reserve fuel left in the fuel tank. Remaining fuel when low fuel indicator comes on: 0.8 US gal (3.4 liters) 1st (E) segment of the fuel gauge flashes: (P35) Neutral indicator...
  • Page 48 Indicators (Continued) Torque Control OFF indicator • Comes on when the Torque Control is turned off. Torque Control indicator • Comes on when the ignition switch is turned on. Goes off when your speed reaches approximately 6 mph (10 km/h) to indicate Torque Control is ready to work.
  • Page 49 Rear ABS (Anti-lock Brake System) OFF indicator • Comes on briefly when the ignition switch is turned on. • Comes on when the ABS function on the rear wheel is turned off. ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned on. Goes off when your speed reaches approximately 6 mph (10 km/h).
  • Page 50 Switches CRF1000A Torque Control switch Torque Control level setting and Torque Control on/off. (P53) Horn button Turn signal switch Pressing the switch turns the turn signal off. Headlight dimmer/Passing light control switch • : High beam • : Low beam •...
  • Page 51 Ignition Switch Switches the electrical system on/off, locks the steering. Key can be removed when in the OFF or LOCK position. Steering Lock: (P52) Rear ABS switch Switches the ABS function on the rear wheel on/off. (P55) Engine stop switch/ Start button Should normally remain in the (Run) position.
  • Page 52 Switches (Continued) CRF1000D Torque Control switch Torque Control level setting and Torque Control on/off. (P53) Headlight dimmer/Passing light control switch • : High beam • : Low beam • : Flashes the high beam headlight. Horn button Shift up switch (+) To shift up the gear.
  • Page 53 Ignition Switch Switches the electrical system on/off, locks the steering. Key can be removed when in the OFF or LOCK position. Steering Lock: (P52) Rear ABS switch Switches the ABS function on the rear wheel on/off. (P55) G switch Switches the G switch on/off. (P56) Engine stop switch/ Start button...
  • Page 54 Switches (Continued) Steering Lock Lock the steering when parking to help Turns electrical system on for starting/riding. prevent theft. Turns engine off. A U-shaped wheel lock or similar device is LOCK also recommended. Locks steering. Ignition key ❙ Locking Turn the handlebar all the way to the left. Push Push the key down, and turn the ignition switch to the LOCK position.
  • Page 55 Honda selectable torque control (Torque Control) Torque Control level (engine power control) Torque Control level setting can be selected or turned on/off. The level can be selected by pressing the Torque Control switch. Do not operate the Torque Control switch while riding.
  • Page 56 Honda selectable torque control (Torque Control) (Continued) Level 3 Level 2 Level 1 Torque Torque Torque Control level: Control level: Control level: maximum medium minimum Press the Torque Control switch Press and hold the Torque Control switch No Torque Control...
  • Page 57 ABS function on the rear wheel The ABS function on the rear wheel can be To turn on the ABS function on both optionally turned off for off-road riding. wheels Each time the ignition switch is turned to the Stop the motorcycle. ON position, the ABS function on both Press and hold the rear ABS switch until the wheels will automatically be turned on.
  • Page 58 G switch CRF1000D The G switch can change the engine characteristics of your motorcycle to help improve traction and machine control for off- road riding by reducing the amount of clutch G switch off G switch on slip during throttle operation. Each time the ignition switch is turned to the G switch ON position, the G switch will automatically...
  • Page 59 Parking Brake CRF1000D Lock lever Slot Parking brake lever Be sure the parking brake is applied while parking and warming up the engine. Make sure the parking brake lever is released before riding. To apply the parking brake lock Squeeze the parking brake lever ) fully then rotate the lock lever ) clockwise until...
  • Page 60 Starting the Engine Make sure the engine stop switch is in the CRF1000A Start your engine using the following (Run) position. procedure, regardless of whether the engine Turn the ignition switch to the ON position. is cold or warm. Shift the transmission to Neutral ( indicator comes on).
  • Page 61 Make sure the engine stop switch is in the CRF1000D Start your engine using the following (Run) position. procedure, regardless of whether the engine Turn the ignition switch to the ON position. is cold or warm. Check the transmission is in Neutral ( indicator comes on).
  • Page 62 Starting the Engine (Continued) When you stop the engine To stop the engine, put the gear to Neutral indicator comes on). If you turn the ignition switch to the OFF position when the motorcycle in gear, the engine will shut off with the clutch disengaged.
  • Page 63 Shifting Gears ❙ Recommended Shift Points CRF1000A Your motorcycle transmission has 6 forward Shifting Up gears in a one-down, five-up shift pattern. From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 64 Shifting Gears (Continued) ❙ Recommended Shift Points CRF1000D Your motorcycle is equipped with an Shifting Up automatically controlled 6-speed From 1st to 2nd 12 mph (20 km/h) transmission. It can be shifted automatically From 2nd to 3rd 19 mph (30 km/h) (by AT MODE) or manually (by MT MODE).
  • Page 65 CRF1000D Dual Clutch Transmission N-D switch In order to respond to rider demands in a A/M switch broad range of situations, the transmission is equipped with three operating modes, AT MODE (including D mode for regular MODE MODE operation and three levels of S mode for sporty riding);...
  • Page 66 Shifting Gears (Continued) Neutral (N): When you can change between N and D Neutral is selected automatically when you Motorcycle is stopped and the engine is idling. turn the ignition switch to ON. Throttle is completely closed. It is not If neutral is not selected when you turn possible to change from Neutral to D mode the ignition switch to ON:...
  • Page 67 AT MODE: In this mode the gears are shifted S mode (AT): Select this mode while riding automatically according to your riding in AT MODE when you need more power, conditions. such as when overtaking, climbing hills, or And also using the shift up switch (+) or shift pulling away.
  • Page 68 Shifting Gears (Continued) Changing between Neutral and AT Changing between AT MODE and MT MODE/MT MODE MODE Press the A/M switch Changing from Neutral (N) to AT MODE The S or D indicator goes out while MT Press the D-S side of the N-D switch MODE is selected The D mode indicator comes on, “1”...
  • Page 69 S mode level selecting while in AT MODE N-D switch While in S mode, press and hold the D-S side of the N-D ) switch. Close the throttle completely. Then select the desired level of the S mode. Level 1 Level 2 Level 3 Level 1...
  • Page 70 Shifting Gears (Continued) Riding in MT MODE Gear shift operation Shift up and down with the shift up switch Shifting Up: (+) and shift down switch (−). Press the shift up switch (+) The selected gear is shown on the gear Shifting Down: position indicator.
  • Page 71 Refueling Opening the Fuel Fill Cap Ignition key Lock cover Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks.
  • Page 72 Storage Equipment Helmet Holder Use the helmet holder only when parked. The helmet holder is located under the front ❙ Removing the front seat seat. (P98) The helmet set wire is secured with the rear fender under the front seat. P.
  • Page 73 Helmet Set Wire/U-shaped Lock Document Bag/Hex Wrench The helmet set wire is secured on the rear The document bag and hex wrench are fender under the front seat with the rubber located on the underside of the front seat. strap. There is also space to store a U-shaped Hex wrench lock on the rear fender using the rubber strap.
  • Page 74 Storage Equipment (Continued) Tool Kit Rear Carrier The tool kit is located in the tool box. Never exceed the maximum weight limit. Maximum Weight: 22 lb (10 kg) Tool box Rear carrier Tool kit ❙ Remove the tool box (P101)

  • Page 75: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional tool kit may be available. Check with your Honda dealer’s parts department. Importance of Maintenance ..... P. 74 Brakes ............P. 112 Maintenance Schedule ......

  • Page 76: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment Canada (EC).
  • Page 77 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your motorcycle on a firm, level surface ●...

  • Page 78: Maintenance Schedule

    If you sell the motorcycle, these receipts should be transferred with the Maintenance work should be performed in motorcycle to the new owner. accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained.
  • Page 79 : Inspect (clean, adjust, lubricate, or replace, if necessary) have the necessary tools and are mechanically skilled. Procedures : Replace are provided in an official Honda Service Manual ( P. 178). : Lubricate : Technical. In the interest of safety, have your motorcycle : Clean serviced by your dealer.
  • Page 80 Maintenance Schedule Frequency* Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain* Every 600 mi (1,000 km): Drive Chain Slider Brake Fluid* 2 Years Brake Pads Wear Brake System Brake Light Switch Brake Lock Operation* Headlight Aim Clutch System*...

  • Page 81: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items if you are carrying a Pre-ride Inspection passenger or cargo: To ensure safety, it is your responsibility to Combined weight is within load limits. ● perform a pre-ride inspection and make sure P. 184 that any problem you find is corrected.
  • Page 82 Maintenance Fundamentals Brake fluid level is Check for loose cables and other parts, and ● ● Front: above the LOWER level mark. anything that appears abnormal. Rear: between the UPPER and LOWER level Use a wrench to check the tightness of all ●...
  • Page 83 Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 76 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
  • Page 84 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the rear fender under the front seat.
  • Page 85 Maintenance Fundamentals Electrolyte splashes into your mouth: Battery ● Rinse mouth thoroughly with water, and Your motorcycle has a maintenance-free type do not swallow. battery. You do not have to check the battery WARNING electrolyte level or add distilled water. Clean the battery terminals if they become dirty or The battery gives off explosive corroded.
  • Page 86 30 days using a charger designed specifically for 3. If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 87 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly NOTICE damaging the system. Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
  • Page 88 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 185 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard* : MA Not recommended ●...
  • Page 89 Wipe up spills immediately and wash thoroughly. pins, has missing O-rings, or kinks, have the Recommended brake fluid: chain inspected by your dealer. Honda DOT 4 Brake Fluid or equivalent WARNING Clean filler cap before removing. Use only DOT 4 fluid from a sealed container.
  • Page 90 Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant. Normal Worn Damaged Recommended lubricant: (GOOD) (REPLACE) (REPLACE) Pro Honda HP Chain Lube or equivalent NOTICE Use of a new chain with worn sprockets will cause rapid chain wear.
  • Page 91 Recommended Coolant If the drain tube overflows, the air filter may Pro Honda HP Coolant is a pre-mixed solution become contaminated with engine oil causing of antifreeze and distilled water. poor engine performance.
  • Page 92 Maintenance Fundamentals ❙ Inspecting for Damage Tires (Inspecting/Replacing) Inspect the tires for ❙ Checking the Air Pressure cuts, slits, or cracks Visually inspect your tires and use an air that exposes fabric or pressure gauge to measure the air pressure cords, or nails or before each off-road ride and whenever you other foreign objects...
  • Page 93 Maintenance Fundamentals ❙ ❙ Inspecting Tread Depth Inspecting Rims and Valve Stems Inspect the tread wear indicators. If they Inspect the rims for damage and loose spokes. become visible, replace the tires immediately. Also inspect the valve stems for their positions. For safe riding, you should replace the tires A tilted valve stem indicates the tube is slipping when the minimum tread depth is reached.
  • Page 94 Always use the size and type of tires Have the wheel balanced with Honda ● recommended in this owner’s manual. Genuine balance weights or equivalents after the tire is installed.
  • Page 95 Maintenance Fundamentals ❙ Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group of The service life of your tires is dependent on numbers and letters located on the sidewall of many factors, including, but not limited to, the tire.
  • Page 96 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 97: Removing & Installing Body Components

    Removing & Installing Body Components ❙ Battery Removal Make sure the ignition switch is off. 1. Remove the tool box. P. 101 Battery box lid 2. Open the battery box lid. Positive terminal Bolt A 3. Disconnect the negative ground terminal.
  • Page 98 Removing & Installing Body Components Battery 6. Disconnect the negative terminal from Negative terminal the battery. Bolt B 7. Remove the battery from the battery case taking care not to drop the terminal nut. ❙ Installation Install the parts in the reverse order of removal.

  • Page 99: Battery Box Cover

    Removing & Installing Body Components Battery Box Cover ❙ Battery Box Cover Removal 1. Remove the bolt. 2. Remove the battery box cover by releasing Battery box cover its tab from the guide. ❙ Installation Install the parts in the reverse order of removal.

  • Page 100: Front Seat

    Removing & Installing Body Components Front Seat ❙ Front Seat Installation When setting the high seat position: ❙ Removal Insert the rear prong into the rear upper slot on the rear carrier. Front seat High position: Rear prong Front lower prong Seat lock Ignition key Front stay...
  • Page 101 Removing & Installing Body Components Front Seat When setting the low seat position: When setting the high seat position: Insert the rear prong into the rear lower Insert the front lower prong into the front slot on the rear carrier. stay.

  • Page 102: Skid Plate

    Removing & Installing Body Components Skid Plate ❙ Skid Plate Removal 1. Remove the bolts and washers. 2. Remove the collar. Prong Grommet 3. Remove the skid plate by releasing its grommet from the prong. ❙ Installation 1. Install the skid plate in the reverse order of removal.

  • Page 103: Tool Box

    Removing & Installing Body Components Tool Box ❙ Tool Box Removal 1. Remove the bolts using the hex wrench provided on the underside of the front Tool box Tool box band seat. P. 71 2. Remove the tool box band by releasing hook from the guide.

  • Page 104: Spark Arrester

    Spark Arrester Cleaning the Spark Arrester Tail cap Collar Regular servicing prevents carbon buildup Bolts A Washer (which can diminish engine performance) Collar and also complies with USDA regulations for Bolt B regular maintenance to assure proper Muffler cover function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.
  • Page 105 Spark Arrester Cleaning the Spark Arrester 4. Remove the bolts C, spark arresters and gasket from the muffler. Bolts C Spark arrester Gaskets Spark arrester screen 6. Install the gasket and the spark arresters, and tighten the bolts C. 7. Install the muffler cover, grommets and Spark arrester tighten the bolts B.

  • Page 106: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap 1. Place your motorcycle on its side stand on Upper level a firm, level surface. 2. Idle the engine for 3 to 5 minutes. 3. Turn the ignition switch off and wait for 2 to 3 minutes.
  • Page 107 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different brands level mark, add the recommended engine oil. and grades of oil.
  • Page 108 Sealing washers Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Drain bolts Using the wrong oil filter can result in serious damage to 6.
  • Page 109 Engine Oil Changing Engine Oil & Filter 11. Fill the crankcase with the recommended oil ( P. 86) and install the oil fill cap. Rubber seal Required oil When changing oil & engine oil filter: CRF1000A 4.3 US qt (4.1 litres) CRF1000D 4.4 US qt (4.2 litres) Oil filter...
  • Page 110 2. Remove the clutch oil filter cover, clutch oil filter and spring by removing the CRF1000D clutch oil filter cover bolts. Use a new Honda Genuine clutch oil filter or Discard the oil and clutch oil filter at equivalent specified for your model. an approved recycling center.
  • Page 111 Engine Oil Changing Clutch Oil Filter 3. Install the new clutch oil filter with the 9. Install a new sealing washer onto the rubber seal facing in, toward the engine. drain bolts. Tighten the drain bolts. You will see “OUT-SIDE” mark on the Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m).

  • Page 112: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a Check the coolant level in the reserve tank serious leak. Have your motorcycle inspected while the engine is cold. by your dealer.
  • Page 113 Coolant Changing Coolant 1. Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. 2. Securely reinstall the cap. WARNING Removing the radiator cap while the engine is hot can cause the coolant to...

  • Page 114: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake 1. Place your motorcycle in an upright lever and pedal freeplay becomes excessive, position on a firm, level surface. inspect the brake pads for wear.
  • Page 115 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from in Front front of the brake caliper. Check the condition of the brake pad wear Always inspect both left and right indicators. brake calipers. The pads need to be replaced if a Front Inspect the brake pads from the Rear...
  • Page 116 Brakes Checking the Parking Brake Checking the Parking Brake Place your motorcycle on a firm, level surface. Stop the engine and push your CRF1000D motorcycle while set the parking brake to check the efficacy of the parking brake. Lock lever If the efficacy of the parking brake becomes weak, have the brake adjusted by your dealer.
  • Page 117 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 118: Side Stand

    Side Stand Checking the Side Stand CRF1000D Sit on the motorcycle and raise the side stand. CRF1000A Start the engine, pull the clutch lever in, Side stand and shift the transmission into gear. spring CRF1000D Start the engine and press the D-S side of N-D switch to switch the transmission into D mode.

  • Page 119: Drive Chain

    Drive Chain Inspecting the Drive Chain 3. Check the slack in the lower half of the drive chain midway between the Slack sprockets. Check the drive chain slack at several points Drive chain slack: along the chain. If the slack is not constant at 1 3/8 to 1 3/4 in (35 to 45 mm) all points, some links may be kinked and Do not ride your motorcycle if the slack...
  • Page 120 Drive Chain Adjusting the Drive Chain Slack 5. Inspect the sprockets. P. 88 4. Loosen the lock nuts on both adjusting 6. Clean and lubricate the drive chain. bolts. P. 88 Adjusting plate Adjusting bolt Adjusting the Drive Chain Slack Adjusting the chain requires special tools.
  • Page 121 Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting bolts an equal 7. Tighten the rear axle nut. number of turns until the correct drive Torque: 74 lbf·ft (100 N·m, 10.2 kgf·m). chain slack is obtained. Turn the adjusting 8.
  • Page 122 Drive Chain Checking the Drive Chain Slider ❙ Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the indicator groove on the The drive chain slider will need to be replaced adjusting plate enters the red zone on the if the chain slider is worn to the wear limit...

  • Page 123: Wheels

    Wheels Wheels Rims & Spokes 3. Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is Keeping the wheels true (round) and out of round or not “true.” If the wobble maintaining correct spoke tension is critical is noticeable, see your dealer for to safe motorcycle operation.

  • Page 124: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your CRF1000A dealer. ❙ Checking the Clutch Lever Freeplay Lubricate the clutch cable with a commercially available cable lubricant to Check the clutch lever freeplay.
  • Page 125 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay CRF1000A ❙ Upper Adjustment – Attempt adjustment with the upper clutch cable adjuster first. 1. Loosen the upper lock nut. 2. Turn the upper clutch cable adjuster until the freeplay is 3/8 to 13/16 in (10 to 20 Upper clutch cable adjuster mm).
  • Page 126 Clutch Adjusting the Clutch Lever Freeplay 1. Loosen the upper lock nut and turn the Lower lock nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. 2. Loosen the lower lock nut. 3.

  • Page 127: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle 1. Loosen the lock nut. rotates smoothly from fully closed to fully 2. Turn the adjuster until the freeplay is 1/16 open in all steering positions and throttle to 1/4 in (2 to 6 mm).

  • Page 128: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Right Breather 1. Place a suitable container under the crankcase breather tube. 2. Remove the crankcase breather tube plugs from the tube. 3. Drain deposits into a suitable container. 4. Install the crankcase breather tube plugs. Crankcase breather tube plug Left Crankcase breather tube plugs...

  • Page 129: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the knob in or out as necessary. Obey local laws and regulations. Raise Lower Knob...

  • Page 130: Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever After adjustment, check that the lever operates correctly before riding. You can adjust the distance between the tip NOTICE of the brake lever and the handle grip. Do not turn the adjuster beyond its natural limit. ❙...

  • Page 131: Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension ❙ Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster using the box end wrench. The spring preload adjuster has 15 turns. Adjuster Turn clockwise to increase spring preload (hard), or turn counterclockwise to decrease...
  • Page 132 Other Adjustments Adjusting the Front Suspension ❙ Rebound Damping Reference You can adjust the rebound damping by the punch mark adjuster to suit the load or the road surface. The rebound damping adjuster has 3 turns or more. Turn clockwise to increase rebound damping (hard), or turn counterclockwise to decrease Punch mark rebound damping (soft).
  • Page 133 Other Adjustments Adjusting the Front Suspension ❙ Compression Damping You can adjust the compression damping by the adjuster to suit the load or the road surface. The compression damping adjuster has 12 position or more. Turn clockwise to increase compression damping (hard), or turn counterclockwise to decrease compression damping (soft).

  • Page 134: Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension ❙ Spring Preload You can adjust the spring preload by the adjuster knob to suit the load or the road surface. The spring preload adjuster has 35 position or more. Turn the clockwise to increase spring preload (high), or turn counterclockwise to decrease spring preload (low).
  • Page 135 Other Adjustments Adjusting the Rear Suspension ❙ Rebound Damping You can adjust the rebound damping by the Reference punch mark adjuster to suit the load or the road surface. Turn clockwise to increase rebound damping (hard), or turn counterclockwise to decrease rebound damping (soft).
  • Page 136 Other Adjustments Adjusting the Rear Suspension ❙ Compression Damping Reference You can adjust the compression damping by punch mark the adjuster to suit the load or the road surface. Turn clockwise to increase compression damping (hard), or turn counterclockwise to decrease compression damping (soft).

  • Page 137: Troubleshooting

    Troubleshooting Engine Will Not Start....... P. 136 If the “-” Indicator is Blinking in the Gear Overheating (High coolant temperature Position Window While Riding .....P. 141 indicator is on) ........P. 137 Other Warning Indications ......P. 142 Warning Indicators On or Flashing ..P. 138 Fuel Gauge Failure Indication....P.

  • Page 138: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Make sure the engine stop switch is in the ● ●...

  • Page 139: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the 2. Check that the radiator fan is operating, following occurs: and then turn the ignition switch to the High coolant temperature indicator comes OFF position. ● on and the 6th (H) segment flashes in the If the fan is not operating: coolant temperature gauge.

  • Page 140: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another If the low oil pressure indicator comes on, serious problem. Have your motorcycle pull safely to the side of the road and stop inspected by your dealer.

  • Page 141: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) The ABS indicator may flash if you turn the rear wheel while your motorcycle is lifted off Indicator the ground. In this case, turn the ignition switch off and then on again.

  • Page 142: Torque Control Indicator

    Warning Indicators On or Flashing Torque Control Indicator Torque Control Indicator Even when the Torque Control indicator is on, your motorcycle will have normal riding If the indicator operates in one of the ability without Torque Control function. following ways, you may have a serious When the indicator comes on while the problem with the Torque Control.

  • Page 143: If The "-" Indicator Is Blinking In The Gear Position Window While Riding

    If the “-” Indicator is Blinking in the Gear Position Window While Riding CRF1000D If you still cannot start the engine: If the “ ” indicator is blinking while riding, Start the engine while applying the brake you may have a serious problem with the lever or pressing the brake pedal.

  • Page 144: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the If the cooling system has an error, all illustration. segments will blink or go off as shown in the If this occurs, see your dealer as soon as illustration.

  • Page 145: Tire Puncture

    Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a performed by your dealer. temporary tire or tube repair can be After an emergency repair, always have the risky.
  • Page 146 Tire Puncture Removing Wheels When removing and installing the wheel, be 1. Place your motorcycle on a firm, level careful not to damage the wheel speed surface. sensor and pulser ring. 2. Cover both sides of the front wheel and brake caliper with protective tape or ❙...
  • Page 147 Tire Puncture Removing Wheels 5. Remove the front axle nut. 8. Loosen the right axle pinch bolts. 6. Loosen the left axle pinch bolts. 9. On the right side, loosen and withdraw 7. Support your motorcycle securely and the front axle shaft, and remove the side raise the front wheel off the ground collars and wheel.
  • Page 148 Tire Puncture Removing Wheels Installation 4. Tighten the right axle pinch bolts to hold 1. Attach the side collars to the wheel. the axle. 2. On the right side, place the wheel 5. Tighten the axle nut. between the fork legs and insert the Torque: 44 lbf·ft (60 N·m, 6.1 kgf·m).
  • Page 149 Tire Puncture Removing Wheels 9. Install the left brake caliper and tighten 13. Raise the front wheel off the ground the mounting bolts. again, and check that the wheel rotates freely after you release the brake. Torque: 33 lbf·ft (45 N·m, 4.6 kgf·m). 14.
  • Page 150 Tire Puncture Removing Wheels ❙ Rear Wheel Adjusting plate Adjusting bolt Removal 1. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. 2. Loosen the rear axle nut, lock nuts and turn the adjusting nuts so the rear wheel Lock can be moved all the way forward for...
  • Page 151 Tire Puncture Removing Wheels 6. Remove the rear wheel and side collars. Installation Avoid getting grease, oil, or dirt on the 1. To install the rear wheel, reverse the disc to pad surfaces. removal procedure. Do not push the brake pedal while the Take care to prevent the brake caliper wheel is removed.
  • Page 152 Tire Puncture Removing Wheels 2. Make sure that the slot on the brake 3. Adjust the drive chain. P. 118 caliper bracket is positioned in the lug on 4. Install and tighten the rear axle nut. the swingarm. Torque: 74 lbf·ft (100 N·m, 10.2 kgf·m). Brake caliper bracket 5.

  • Page 153: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.
  • Page 154 Electrical Trouble Headlight Headlight Brake/Tail light Headlights Brake/Tail light The headlights use several LEDs. The brake and tail light uses several LEDs. If there is a LED which is not turned on, see If there is a LED which is not turned on, see your dealer for servicing.
  • Page 155 Electrical Trouble Brake/Tail light ❙ ❙ Front/Rear Turn Signal Bulb License Plate Light 1. Remove the screw. 1. Remove the screws. 2. Remove the turn signal lens and lens 2. Remove the license light cover and license packing. light cover packing. 3.

  • Page 156: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse CRF1000A Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 85 ❙ Fuse Box Fuses 1. Remove the front seat. P. 98 2. Open the fuse box covers. 3. Pull the fuses out one by one with the fuse Spare fuse Spare fuses puller in the tool kit and check for a blown...
  • Page 157 Electrical Trouble Blown Fuse CRF1000D Fuse box covers Spare fuses Fuse box cover Spare fuse continued...
  • Page 158 Electrical Trouble Blown Fuse ❙ Main Fuse & FI Fuse 4. Pull the main fuse and FI fuse out one by one with the fuse puller in the tool kit and Main fuse Starter magnetic check for a blown fuse. switch cover FI fuse Always replace a blown fuse with a spare...
  • Page 159 Electrical Trouble Blown Fuse ❙ ABS Main Fuse 1. Remove the battery box cover. P. 97 2. Pull the ABS main fuse box suspension CRF1000A out. Fuse box cover ABS main fuse 3. Open the fuse box cover. box suspension 4.
  • Page 160 Electrical Trouble Blown Fuse ❙ ABS Main Fuse & DCT Main Fuse 1. Remove the battery box cover. P. 97 2. Pull the ABS main fuse and DCT main fuse CRF1000D box suspension out. Fuse box ABS main fuse and DCT 3.

  • Page 161: Information

    Information Keys ............P. 160 Honda Contacts ........P. 181 Instruments, Controls, & Other Features ...P. 161 Reporting Safety Defects ......P. 183 Caring for Your Motorcycle ....P. 163 Storing Your Motorcycle......P. 167 Transporting Your Motorcycle ....P. 168 You & the Environment ......P. 169 Vehicle Identification Number....

  • Page 162: Keys

    Keys Keys Ignition key Key tag Ignition Key This motorcycle has two ignition keys and a key tag with a key number and a bar code. Store the spare key and the key tag in a safe location. To make a duplicate key, take the spare key and the key tag to your dealer or a locksmith.

  • Page 163: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display locks at 999,999 when the read-out exceeds 999,999. Ignition Switch Tripmeter Leaving the ignition switch ON with the engine stopped will drain the battery. The tripmeter A and B return to 0.0 when the read-out exceeds 99,999.9.
  • Page 164 Instruments, Controls, & Other Features Ignition Cut-off System Assist-slipper Clutch System A banking (lean angle) sensor automatically The assist-slipper clutch system helps to prevent stops the engine and fuel pump if the the rear tire from locking up when the motorcycle falls over.

  • Page 165: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty ensure the life of your Honda. A clean of clean water and dry with a soft, clean motorcycle makes it easier to spot potential cloth.
  • Page 166 Caring for Your Motorcycle ❙ Washing Precautions Do not direct water at the air cleaner: ● Follow these guidelines when washing: Water in the air cleaner can prevent the Do not use high-pressure washers: engine from starting. ● High-pressure water cleaners can damage Do not direct water near the headlight: ●...
  • Page 167 Caring for Your Motorcycle Panels Windscreen Follow these guidelines to prevent scratches Using plenty of water, clean the windscreen and blemishes: with a soft cloth or sponge. (Avoid using Wash gently using a soft sponge and plenty detergents or any kind of chemical cleaner on ●...
  • Page 168 Caring for Your Motorcycle When the exhaust pipe and muffler are painted, Exhaust Pipe and Muffler do not use a commercially available abrasive The exhaust pipe and muffler are stainless steel kitchen cleaning compound. Use a neutral but may become stained by mud or dust. detergent to clean the painted surface on the exhaust pipe and muffler.

  • Page 169: Storing Your Motorcycle

    ● surfaces (except matte painted surfaces). Canada For more information about storage, Coat chrome pieces with rust-inhibiting oil. visit our website at www.honda.ca and look up Lubricate the drive chain. P. 88 “Storage Tips” under the “Honda Warranty” in ●...

  • Page 170: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.

  • Page 171: You & The Environment

    You & the Environment You & the Environment drain or on the ground. Used oil, gasoline, coolant, and cleaning solvents contain poisons Owning and riding a motorcycle can be that can hurt refuse workers and contaminate enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.

  • Page 172: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 173: Emission Control Systems

    Emission Control Systems Emission Control Systems Your motorcycle engine emits combustion by products, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 174 Compliance with the terms of the Noise Emission Requirements Distributor’s Warranties for Honda Motorcycle The EPA requires that motorcycles built after Emission Control Systems is necessary in order January 1, 1983 comply with applicable noise to maintain a valid emissions system warranty.
  • Page 175 Emission Control Systems ❙ Secondary Air Injection System Exhaust Emission Control System The secondary air injection system adds filtered The exhaust emission control system includes air into the exhaust gas to help improve the following components that should not need emission control performance.
  • Page 176 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System ❙ The engine is equipped with a closed crankcase TAMPERING WITH THE NOISE CONTROL system to prevent discharging crankcase SYSTEM IS PROHIBITED: emissions into the atmosphere. U. S. federal law prohibits, and Canadian Blow-by gas is returned to the combustion provincial laws may prohibit, the following acts chamber through the crankcase breather hose,...
  • Page 177 Emission Control Systems ❙ AMONG THOSE ACTS PRESUMED TO Problems Affecting Motorcycle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your motorcycle inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other component following symptoms: which conducts exhaust gases.

  • Page 178: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine’s motorcycle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 179: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 180: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess the proper tools, observe the safety standards, The Service Manual used by your and are mechanically capable, you should find authorized dealer is available from your Honda them easy to use.

  • Page 181: Warranty Coverage And Service

    Honda. Your warranty coverage does not apply to the normal wear Coverage and deterioration associated with use of the motorcycle. Your new Honda is covered by the following warranties: Your warranty coverage is not voided if you Motorcycle Limited Warranty ●...
  • Page 182 If you believe you have a problem with your dealership or their designated representative. motorcycle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 183: Honda Contacts

    Name, address, and telephone number ● Telephone: (866) 784-1870. Product model, year, and VIN ● Date of purchase ● Dealer name and address ● We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly. continued...
  • Page 184 The service department of your Honda dealer safety training available in your local area, and offers trained personnel to perform regular the Honda Rider’s Club of America (USA only). maintenance and most repairs. It has the latest available service information from Honda and also handles warranty inspections and repairs.

  • Page 185: Reporting Safety Defects

    Highway Traffic Safety Administration 1200 New Jersey Avenue, SE., (NHTSA) in addition to notifying Washington, DC 20590. American Honda Motor Co., Inc. You can also obtain other information about motor vehicle safety from: If NHTSA receives similar complaints, it http://www.safercar.gov...

  • Page 186: Specifications

    Specifications Specifications ■ Main Components Displacement 60.9 cu-in (999 cm Overall length 91.9 in (2,335 mm) Bore × stroke 3.62 × 2.96 in (92.0 × 75.1 mm) Compression ratio 10.0:1 Overall width 36.6 in (930 mm) Unleaded gasoline Overall height 58.1 in (1,475 mm) Fuel Recommended: 86 PON or higher...
  • Page 187 Recommended capacity CRF1000D SAE 10W-30, JASO T 903 standard MA, Pro engine oil 1.74 US qt (1.65 litres) Honda GN4 4-stroke oil (USA & Canada) or Recommended Honda 4-stroke oil, or an equivalent Pro Honda HP Coolant coolant motorcycle oil...
  • Page 188 Specifications ■ Fuses Recommended drive chain Pro Honda HP Chain Lube or equivalent Main fuse lubricant Other fuses 30A, 20A, 15A, 10A, 7.5A Drive chain slack 1 3/8 to 1 3/4 in (35 to 45 mm) ■ Torque Specifications DID 525HV3...
  • Page 189 Information Record Engine No. Color Label & Code Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Manager...

  • Page 190: Index

    Index Index Headlight..........152 A/M Switch..........66 License Plate Light........153 ABS (Anti-lock Brake System) Indicator........... 47, 139 ABS Function on the Rear Wheel ..... 55 Caring for Your Motorcycle ....163 Accessories ..........17 Catalytic Converter ........176 Anti-lock Brake System (ABS) ....13 Clutch Oil Filter ........108 AT Mode ......
  • Page 191 Helmet Holder ........... 70 Flooded Engine ........58, 59 High Beam Indicator ......... 44 Front Seat ..........98 High Coolant Temperature Fuel Indicator ........... 45, 137 Gauge............25 Honda Contacts ........181 Oxygenated ........... 177 Horn Button......... 48, 50 Recommended......... 69 Remaining..........25...
  • Page 192 Modifications ..........17 Ignition Cut-off System MT Mode......29, 63, 65, 66, 68 Banking Sensor........162 Side Stand ..........116 Ignition Key ..........160 N-D Switch........50, 63, 66 Ignition Switch ......49, 51, 161 Neutral Indicator ........45 Indicators ........... 44 Information Record......... 187 Instruments..........
  • Page 193 Shifting Gears ..........61 Rear ABS (Anti-lock Brake System) OFF Side Stand ..........116 Indicator ..........47 Side Stand Ignition Cut-off System ..116 Rear ABS Switch ......49, 51, 55 Spark Arrester.......... 102 Recommended Specifications........... 184 Coolant..........89, 110 Speedometer ..........
  • Page 194 Weight Limit ........19, 184 Tachometer..........25 Wheels Throttle ............ 125 Front Removal.........144 Tires Rear Removal..........148 Air Pressure ..........90 Puncture..........143 Replacing ......... 90, 143 Tool Kit ............72 Torque Control ........16, 53 Torque Control Indicator ....46, 140 Torque Control OFF Indicator....

This manual is also suitable for:

Crf1000aCrf1000d

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