Cooling System Specifications; Lubrication System Specifications; Cylinder Head/Valve/Camshaft Specifications - Honda CRF1000 Shop Manual

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COOLING SYSTEM SPECIFICATIONS

Coolant capacity
Radiator cap relief pressure
Thermostat
Recommended antifreeze
Standard coolant concentration

LUBRICATION SYSTEM SPECIFICATIONS

Engine oil
CRF1000/A
capacity
CRF1000D
Recommended engine oil
Oil pressure (at oil filter cartridge)
Oil pump rotor

CYLINDER HEAD/VALVE/CAMSHAFT SPECIFICATIONS

Cylinder compression at 500 rpm
Valve clearance
Valve, valve guide
Valve spring
Valve lifter
Rocker arm
Camshaft
Cylinder head warpage
ITEM
Radiator and
CRF1000/A
engine
CRF1000D
Reserve tank
Begin to open
Fully open
Valve lift
ITEM
After draining
After draining/engine oil
filter change
After disassembly
After draining
After draining/engine oil
filter/clutch oil filter
change
After disassembly
Tip clearance
ITEM
IN
EX
Valve stem O.D.
IN
EX
Valve guide I.D.
IN/EX
Valve guide projection
IN
above cylinder head
EX
Valve seat width
IN
EX
Free length
Valve lifter O.D.
IN
Valve lifter bore I.D.
IN
Arm I.D.
EX
Shaft O.D.
EX
Cam lobe height
IN
EX
Oil clearance
SPECIFICATIONS
1.63 liters (1.72 US qt, 1.43 Imp qt)
1.65 liters (1.74 US qt, 1.45 Imp qt)
0.33 liter (0.35 US qt, 0.29 Imp qt)
108 – 137 kPa (1.1 – 1.4 kgf/cm
80 – 84°C (176 – 183°F)
95°C (203°F)
8 mm (0.3 in) minimum
High quality ethylene glycol antifreeze containing
silicate-free corrosion inhibitors
1:1 mixture with distilled water
STANDARD
3.9 liter (4.1 US qt, 3.4 Imp qt)
4.1 liter (4.3 US qt, 3.6 Imp qt)
4.9 liter (5.2 US qt, 4.3 Imp qt)
4.0 liter (4.2 US qt, 3.5 Imp qt)
4.2 liter (4.4 US qt, 3.7 Imp qt)
5.2 liter (5.5 US qt, 4.6 Imp qt)
Honda "4-stroke motorcycle oil" or an
equivalent motor oil.
API classification: SG or higher
JASO T903 standard: MA
Viscosity: SAE 10W-30
499 – 637 kPa (5.1 – 6.5 kgf/cm
-1
72 – 92 psi) at 5,000 min
(rpm)/
(80°C/176°F)
0.15 (0.006)
STANDARD
3
1,245 kPa (12.7 kgf/cm
, 181 psi)
0.16 ± 0.03 (0.006 ± 0.001)
0.23 ± 0.02 (0.009 ± 0.001)
(between roller and cam lobe)
5.475 – 5.490 (0.2352 – 0.2358)
5.465 – 5.480 (0.2152 – 0.2157)
5.500 – 5.512 (0.2165 – 0.2170)
17.7 – 18.0 (0.70 – 0.71)
17.8 – 18.1 (0.70 – 0.71)
1.1 – 1.3 (0.04 – 0.05)
1.3 – 1.5 (0.05 – 0.06)
43.20 (1.701)
28.978 – 28.993 (1.1409 – 1.1415)
29.010 – 29.026 (1.1421 – 1.1428)
12.000 – 12.018 (0.4724 – 0.4731)
11.977 – 11.990 (0.4715 – 0.4720)
41.240 – 41.480 (1.6236 – 1.6331)
41.531 – 41.771 (1.6351 – 1.6445)
0.020 – 0.062 (0.0008 – 0.0024)
GENERAL INFORMATION
2
, 16 – 20 psi)
Unit: mm (in)
SERVICE LIMIT
2
,
0.20 (0.008)
Unit: mm (in)
SERVICE LIMIT
5.465 (0.215)
5.465 (0.214)
5.542 (0.219)
1.5 (0.06)
1.9 (0.07)
42.2 (1.97)
28.97 (1.141)
29.04 (1.143)
12.05 (0.474)
41.21 (1.622)
41.50 (1.634)
0.10 (0.004)
0.10 (0.004)
1-7

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