Engine Removal/Installation - Service Installation - Honda CRF1000 Shop Manual

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ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
ENGINE REMOVAL/INSTALLATION
GENERAL
• A hoist or equivalent is required to support the motorcycle when removing and installing the engine.
• When removing/installing the engine, tape the frame around the engine beforehand for frame protection.
• When installing the engine, be sure to tighten the engine mounting fasteners to the specified torque in the specified sequence. If
you mistake the torque or sequence, loosen all mounting fasteners, then tighten them again to the specified torque in the correct
sequence.
• The following components can be serviced with the engine installed in the frame.
– Starter motor (page 6-5)
– Throttle body (page 7-12)
– Water pump (page 8-10)
– Oil pump (CRF1000/A) (page 9-5)
– Oil pump (CRF1000D) (page 9-7)
– Rocker arm (page 10-6)
– Camshaft (page 10-9)
– Clutch (CRF1000/A) (page 12-8)
– Dual clutch (CRF1000D) (page 13-63)
– Primary drive gear (CRF1000/A) (page 12-15)
– Primary drive gear (CRF1000D) (page 13-70)
– Shift control motor/reduction gears (CRF1000D) (page 13-71)
– Gearshift linkage (CRF1000/A) (page 12-17)
– Gearshift linkage (CRF1000D) (page 13-74)
– Flywheel (page 11-7)
– Stator/CKP sensor (page 11-7)
– Balancer (page 14-6)
• The following components require engine removal for service.
– Cylinder head/valves (page 10-13)
– Transmission (page 14-15)
– Crankshaft (page 15-4)
– Piston/cylinder (page 15-12)
16-2

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