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HYDRAULIC BRAKE
DISASSEMBLY/ASSEMBLY
• When removing and installing the snap ring, use the
special tool.
TOOL:
Snap ring pliers
• Install the snap ring with the chamfered edge facing
the thrust load side and be certain it is firmly seated
in the groove. Do not reuse the snap ring which
could easily spin in the groove.
• Replace the piston and cups as a set.
• Do not allow the piston cup lips to turn inside out.
• Align the switch boss with the master cylinder hole
properly.
BRAKE LEVER
FRONT BRAKE LEVER PIVOT BOLT
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
KNUCKLE GUARD HOLDER
INSPECTION
Inspect the following parts for scoring, scratches,
deterioration, or damage.
– Master cylinder
– Master piston
– Piston cups
– Spring
– Boot
Measure each part according to HYDRAULIC BRAKE
SPECIFICATIONS (page 1-10).
Replace any part if it is out of service limit.
19-14
07914-SA50001
MASTER PISTON
BOOT
SNAP RING
PRIMARY CUP
SPRING
FRONT BRAKE LIGHT SWITCH
MOUNTING SCREW
1.2 N·m (0.1 kgf·m, 0.9 lbf·ft)
COLLAR
FRONT BRAKE LEVER PIVOT NUT
5.9 N·m (0.6 kgf·m, 4.4 lbf·ft)
MASTER CYLINDER
BRAKE LIGHT SWITCH
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Troubleshooting
