Allocation Of Conrod Bearing Shells; Measuring Piston Projection At Tdc - Audi A8 2003 Workshop Manual

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8-cylinder TDI engine (4.2 ltr. 4-valve common rail), mechanics - Edition 12.2013
– When carrying out final assembly, renew bolts.
5.5

Allocation of conrod bearing shells

New conrod bearing shells are colour coded and may only be
fitted as a pair as follows:
Type of pair
Bearing shell for conrod
Bearing shell for conrod bear‐
ing cap
5.6

Measuring piston projection at TDC

Note
Piston projection at TDC must be measured when installing
new pistons or a short engine. Depending upon piston projec‐
tion, install the corresponding cylinder head gasket according
to the table below:
If the measured values for piston projection are not the same
for all pistons, use the highest value to determine the correct
gasket size.
The cylinder head gasket must be determined separately for
each cylinder bank.
I
II
III
Yellow
Blue
Red
Yellow
Red
Blue
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5. Dismantling and assembling pistons and conrods
Audi A8 2003 ➤
103

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