Audi Air conditioning 2003 A8 Workshop Manual

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Service
Workshop Manual
Audi A8 2003 ➤

Air conditioning

Edition 09.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Service Department. Technical Information

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Summary of Contents for Audi Air conditioning 2003 A8

  • Page 1: Air Conditioning

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 2 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 3: Table Of Contents

    Removing and installing air flow flap control motor V71 with potentiometer G113 ..permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 5.12 Preparing adapter cables for control motor actuation ......
  • Page 4 ..............149 13.6 Removing and installing compressor (on vehicles with 10-cyl. engine, Audi S8) ..153 Contents...
  • Page 5 Dismantling and assembling bottom part of housing and air distribution housing ..187 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 6 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 7: Air Conditioning System

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 8: Draining Refrigerant Circuit

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not is however only caused by the splitting of carbon-chlorine permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 9: Painting Work On Vehicles Fitted With An Air Conditioner

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ In the vehicle diagnostic, testing and information system - with respect to the correctness of information in this document.
  • Page 10: Notes On General Repairs

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability It is only permissible if so required by the pertinent safety regu‐...
  • Page 11: Notes On Air Conditioner Self-Diagnosis

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not „Guided fault-finding“ function using the vehicle diagnostic, permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability testing and information system -VAS 5051 A- ⇒ "Guided fault- with respect to the correctness of information in this document.
  • Page 12: Electrical Checking Of Air Conditioner Components

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not air conditioner functions are selected and activated by way of permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability the rotary knob/pushbutton of the operating unit for the „MMI“...
  • Page 13 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 14: Servicing Refrigerant Circuit

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 15 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 16: Removing And Installing Air Conditioner High-Pressure Sender G65

    Moisten the O-ring with a small quantity of refrigerant oil before ♦ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability installing ⇒ page 13 with respect to the correctness of information in this document.
  • Page 17 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 18 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 19: O-Rings For Refrigerant Circuit

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 20: Detaching Compressor From Holder/Attaching On Vehicles With 6-Cyl. Engine, 8-Cyl. Mpi Engine

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 21 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove the top engine cover (vehicles with 8-cyl. diesel en‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability gine only): ⇒ Engine, mechanics; Rep. gr. 13 with respect to the correctness of information in this document.
  • Page 22: Checking Activation Signal For Air Conditioner Compressor Regulating Valve N280

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 23 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability VAS 5051 A- , set Measurement mode: DSO (digital storage with respect to the correctness of information in this document.
  • Page 24 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability The signal distance -B- is always 2 milliseconds (correspond‐...
  • Page 25: Replacing Compressor Pulley

    ❑ Replace Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Tightening torque 20 with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 26: Detaching Pulley From Compressor/Re-Attaching

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability On most vehicles (except certain vehicles with 8-cyl. diesel ♦...
  • Page 27: Replacing Pulley

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Replacing pulley permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 28 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not disc which may be bon‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ded on at present (not with respect to the correctness of information in this document.
  • Page 29: Detaching Pulley From Compressor/Re-Attaching

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not parts catalogue . This plastic or rubber disc -B- reduces the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability rattling (castanet-like) noise which can occur at the pulley par‐...
  • Page 30 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 31 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 32: Components For Control And Regulation Of Air Conditioner Not Located In Passenger Compartment

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 33: Components Not Located In Passenger Compartment

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 7 - Service connection permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 34 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Depending on the setting in the Multi Media Interface, the sun roof closes as soon as the front operating with respect to the correctness of information in this document.
  • Page 35 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 15 - Reservoir permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 36 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not refrigerant R134a permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 37: Removing And Installing Dust And Pollen Filter

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not air flow. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 38: Cleaning Air Conditioner Evaporator

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not switching from fresh air to air recirculation mode takes place permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability is different to that in areas with a high basic impact level (e.g.
  • Page 39 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 40 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not display unit, Climatronic control unit -J255- and set the air out‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability flow direction to the „dash panel vents“.
  • Page 41: Removing And Installing Air Quality Sensor G238

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tion can ingress by way of area -A- for example). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 42: Mode Of Operation Of Air Quality Sensor G238

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – A decrease in concentration results in the air conditioner being with respect to the correctness of information in this document.
  • Page 43: Checking Air Quality Sensor G238

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tic, testing and information system -VAS 5051 A- with the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability diagnostic cable -VAS 5051/5A- to the 16-pin diagnostic sock‐...
  • Page 44 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 45 VAS 5051 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Specification: („Air recirculation mode“ requested on account with respect to the correctness of information in this document.
  • Page 46 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tion „Reading measured value block“ ⇒ "Guided fault-finding" permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability function of vehicle diagnostic, testing and information system with respect to the correctness of information in this document.
  • Page 47: Checking Vent Frame

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 48: Removing And Installing Intake Housing With Air Flow Flap

    -A- and -B-. These clips hold the water drain sockets permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 49 AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 50 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – On fitting the intake housing -B-, insert a foam strip (3 x 3 mm, with respect to the correctness of information in this document.
  • Page 51: Removing And Installing Air Flow Flap Control Motor V71 With Potentiometer G113

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 52 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not C- to connect contacts 5 and 6 of the control motor by way of permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability a 5 A fuse to a 12 V battery.
  • Page 53: Preparing Adapter Cables For Control Motor Actuation

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 54 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ing and onto the control motor or into the connector at the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability control motor.
  • Page 55 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 56 – Before inserting the socket -C-, fill the groove of the cover with permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 57 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 58: Removing And Installing Cover With Air Recirculation Flap

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 59 – Remove the plenum chamber cover on the left and right. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 60: Removing And Installing Fresh Air Blower V2

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Do not grasp hold of the impellers of the fresh air blower -V2- . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Applying force to the impellers or moving the balancing weights with respect to the correctness of information in this document.
  • Page 61: Removing And Installing Fresh Air Blower Control Unit J126

    The heat sink may be hot. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Screw out the bolts -A- and -B-.
  • Page 62 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Special tools and workshop equipment required permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 63 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 64 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ The coolant circuit must be bled before starting up the coolant with respect to the correctness of information in this document.
  • Page 65 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 66: Operation Of Solar Roof

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not in the front operating and display unit, Climatronic control unit permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability -J255- as of which the „solar roof“ function is deactivated/ac‐...
  • Page 67 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not illuminated. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 68 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not measured value block of the operating and display unit, Cli‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability matronic control unit -J255- ⇒ "Guided fault-finding" function with respect to the correctness of information in this document.
  • Page 69: Heated Windscreen

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability tronic control unit -J255- is set to „Auto“ mode. The tempera‐...
  • Page 70 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 71: Electrical Checking Of Components Actuated By The Air Conditioner

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not control unit -J255- remains on. However if deactivation lasts permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability longer than approx. 150 s, the front operating and display unit, with respect to the correctness of information in this document.
  • Page 72: Checking Of Heated Seats And Seat Ventilation

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability and without seat ventilation (the values given in the following table with respect to the correctness of information in this document.
  • Page 73 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not follows: permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 74: Checking Fuel-Driven Supplementary Heater

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability operates as fuel-driven supplementary heater. ⇒ Audi sales with respect to the correctness of information in this document.
  • Page 75: Checking Electric Supplementary Heater For Rear Footwell

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not display unit, Climatronic control unit -J255- (and displayed in permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability the measured value block) is greater than 2.4 ohms or less with respect to the correctness of information in this document.
  • Page 76: Components For Control And Regulation Of Air Conditioner Located In Passenger Compartment

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not unit, Climatronic control unit -J255- (and the rear Climatronic permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 77: Components Located In Passenger Compartment

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ured values of the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability temperature sensors ⇒ with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 78 Climatronic control unit -J255- , the corresponding setting may not always appear on permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability the Multi Media Interface (MMI) display on turning the rotary temperature controls (with USA encoding, with respect to the correctness of information in this document.
  • Page 79 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 80 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ture sender -G345- and heated permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 81 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ The mounting hole is sealed with a plug on vehicles with no rear left centre console temperature sensor permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability -G311- .
  • Page 82: Removing And Installing Left Centre Vent Control Motor V110

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 83 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 84 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not sis ⇒ "Guided fault-finding" function of vehicle diagnostic, permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 85: Removing And Installing Right Centre Vent Control Motor V111

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove/re-install the right dash panel vent and control motor permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 86: Removing And Installing Sunlight Penetration Photosensor G107

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 87 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 5051. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 88 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Interface) is no longer switched to „Air conditioning“ on press‐...
  • Page 89: Removing And Installing Rear Left Footwell Heater Element Z42 / Rear Right Footwell Heater Element Z43

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 90: Removing And Installing Rear Left Centre Console Temperature Sensor G311 And Rear Right Centre Console Temperature Sensor G312

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not rear right centre console temperature permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 91: Removing And Installing Rear Left Vent Warm Air And Cold Air Flap Control Motor V220

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not colour) and control motor -B- ( rear right vent warm air and cold permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability air flap control motor -V221- ) with connecting element -D- with respect to the correctness of information in this document.
  • Page 92 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 93: Removing And Installing Rear Right Vent Warm Air And Cold Air Flap Control Motor V221

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Removing and installing rear Climatronic operating and dis‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 94 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tons. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 95 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 96: Removing, Checking And Installing Condensation Drain Hose

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Medium fresh air blower speed (approx. 7V) ⇒ "Guided fault- with respect to the correctness of information in this document.
  • Page 97 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability always to be performed in the same manner for the conden‐...
  • Page 98: Air Conditioning Unit Components Located In Passenger Compartment

    ⇒ page 108 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 5 - Left footwell flap control mo‐...
  • Page 99: Removing And Installing Defroster Flap Control Motor V107

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not between the control motor mount and the connecting element. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 100 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 101: Removing And Installing Centre Vent Control Motor V102

    VAS 5051. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 8.16 Removing and installing centre vent with respect to the correctness of information in this document.
  • Page 102 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Moisten the guide of the lever -C- or the lug at the flap lever with respect to the correctness of information in this document.
  • Page 103: Removing And Installing Front Left Defroster And Chest Vent Shut-Off Flap Control Motor V200

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  • Page 105: Removing And Installing Front Right Defroster And Chest Vent Shut-Off Flap Control Motor V199

    – Unplug the connector -B- from the control motor. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Detach the control motor.
  • Page 106 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 107: Removing And Installing Left Footwell Flap Control Motor V108

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  • Page 108 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 109: Removing And Installing Right Footwell Flap Control Motor V109

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  • Page 110 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not the connecting element. The direction of rotation can be re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability versed by interchanging positive and negative.
  • Page 111: Removing And Installing Temperature Flap Control Motor V68

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  • Page 112: Removing And Installing Left Vent Temperature Sender G150

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  • Page 113: Protected By Copyright. Copying For Private Or Commercial Purposes, In Part Or In Whole, Is Not

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the glove compartment ⇒ General body repairs, in‐...
  • Page 114: Removing And Installing Rear Left Vent Control Motor V218 And Rear Right Vent Control Motor V219

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  • Page 117: Removing And Installing Heat Exchanger Of Air Conditioning Unit

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  • Page 118: Removing And Installing Right (Front Passenger Side) Heat Exchanger

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  • Page 120 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Heat exchanger removed: Use an illuminated angled mirror to with respect to the correctness of information in this document.
  • Page 121 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not perature of the air flowing out of the vents with the same setting permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability in control mode ⇒...
  • Page 122: Removing And Installing Left (Driver Side) Heat Exchanger

    – Detach the coolant pipes -C- and -D- from the heat exchanger permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 123 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 124: Block Diagram Of Air Distribution System

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  • Page 125 13 - Temperature flap control motor -V68- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Flap in warm air duct with respect to the correctness of information in this document.
  • Page 126: Air Routing And Air Distribution In Passenger Compartment

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  • Page 127 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 128: Checking Cooling Output Of Air Conditioner

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  • Page 129: Checking Cooling Output

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  • Page 130 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not sor regulating valve -N280- shows a duty cycle greater than permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 30% ( -N280- actuated, compressor switched on).
  • Page 131 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability As soon as the temperature measured by the evaporator out‐...
  • Page 132 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not If the measured value of the evaporator output temperature send‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability er -G263- (and thus the system cooling output) is OK: with respect to the correctness of information in this document.
  • Page 133 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability be taken in the event of a temperature increase downstream with respect to the correctness of information in this document.
  • Page 134: Measures To Be Taken If Readout Does Not Match Specification

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  • Page 135 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability •...
  • Page 136: Measures To Be Taken In The Event Of Temperature Increase Downstream Of Evaporator

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  • Page 137 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 138: Checking Heat Output Of Air Conditioner And Operation Of Pump Valve Unit

    -V55- as well Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability as incorporation of the auxiliary/supplementary heater into the with respect to the correctness of information in this document.
  • Page 139 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Read out the measured values for the left vent temperature with respect to the correctness of information in this document.
  • Page 140 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 141: Servicing Refrigerant Circuit

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  • Page 142 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not sor, the engine is only to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 143 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 144: Detaching Refrigerant Lines At Compressor/Attaching

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Perform the preparatory work described for vehicles with 8-cyl.
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  • Page 146: Removing And Installing Compressor (Basic Information)

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  • Page 147: Removing And Installing Compressor (On Vehicles With 8-Cyl. Fsi Engine)

    8-cyl. FSI engine) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 148 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 149 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Screw out the bolts -2- and -3- and pull the left coolant pipe permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability upwards slightly.
  • Page 150 – Screw out the rear bolts -3- for the body brace. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 151 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Screw out the bolts -arrows- and detach the engine support with respect to the correctness of information in this document.
  • Page 152 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not regulating valve -N280- from the holder and unplug. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 153 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 154 ⇒ Air conditioner with refrigerant R134a . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Tightening torque with respect to the correctness of information in this document.
  • Page 155: Detaching Compressor From Holder/Removing And Installing

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  • Page 156 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 157 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 158 – Install the vane pump ⇒ Running gear, front-wheel drive and permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 159: Removing And Installing Compressor (On Vehicles With 10-Cyl. Engine, Audi S8)

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  • Page 161 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 162 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 163 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 164 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 165 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Thoroughly clean the contact surfaces at the holder (and the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability contact surfaces at the compressor). To do so, remove the with respect to the correctness of information in this document.
  • Page 166 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 167: Checking/Replacing Compressor Drive Unit

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  • Page 168: Unfastening And Tightening Compressor Drive Shaft

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  • Page 169: Removing And Installing Compressor Drive Shaft

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  • Page 170: Checking Concentricity Of Drive Plate With Overload Safeguard/Adjusting

    – If the eccentricity exceeds 0.2 mm, slacken off the bolts at the Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability drive plate ⇒...
  • Page 171: Removing And Installing Drive Plate With Rolling Bearing

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  • Page 172: Detaching Refrigerant Lines From Condenser/Re-Attaching

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  • Page 173: Removing And Installing Condenser

    Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability There are different condenser versions depending on vehicle ♦...
  • Page 174: Removing And Installing Restrictor

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  • Page 175: Removing And Installing Reservoir

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 13.17 Removing and installing reservoir permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. Note There are different reservoir versions and fitting locations de‐...
  • Page 176 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 177: Detaching Refrigerant Lines At Evaporator Connection/Attaching

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Re-install the other components removed. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 178 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Install in reverse order, paying attention to the following: with respect to the correctness of information in this document.
  • Page 179: Removing And Installing Evaporator

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  • Page 180 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 181: Capacities

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  • Page 182 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 183: Starting Up Air Conditioner After Charging Refrigerant Circuit

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not the air conditioner compressor ⇒ Air conditioner with refrig‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability erant R134a .
  • Page 184 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 185: Removing And Installing Air Conditioning Unit

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  • Page 186: Installing

    – Remove the bolts -A-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Unscrew the nuts -B-.
  • Page 187 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 188 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Perform air conditioner basic setting and final control diagno‐...
  • Page 189: Dismantling And Assembling Air Conditioning Unit

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  • Page 190 12 - Ring for air duct Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Left side with respect to the correctness of information in this document.
  • Page 191 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Removing air recirculation flaps from cover ⇒...
  • Page 192 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 193: Dismantling And Assembling Bottom Part Of Housing And Air Distribution Housing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ For top left coolant pipe permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 194: Dismantling And Assembling Air Distribution Housing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 195 9 - Front right defroster and chest vent shut-off flap control motor -V199- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 196 ❑ Air duct to left footwell vents Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Do not dismantle with respect to the correctness of information in this document.
  • Page 197 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ page 105 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 198 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.

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