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Q7 2007
Audi Q7 2007 Manuals
Manuals and User Guides for Audi Q7 2007. We have
11
Audi Q7 2007 manuals available for free PDF download: Repair Manual, Workshop Manual
Audi Q7 2007 Repair Manual (414 pages)
Suspension, Wheels, Steering
Brand:
Audi
| Category:
Automobile
| Size: 12 MB
Table of Contents
Table of Contents
3
General, Technical Data
9
Technical Data
9
Chassis
9
Steering
10
Oil- and Gas-Filled Component Disposal
11
Front Shock Absorbers, Venting and Emptying
11
Rear Gas-Filled Strut, Venting
12
Front Air Suspension Strut, Emptying
13
Pressure Reservoir, Emptying
14
Shock Absorber, Checking
15
Shock Absorbers, Leaking
15
Shock Absorber Noises
15
Shock Absorbers, Checking When Removed
15
Shock Absorbers, Checking on Shock Tester
16
Positioning Vehicle on Hoist and Wheels
18
Front Suspension
19
General Information
19
Contact Corrosion
20
Repairing Damaged Threads in Longitudinal Member, Subframe to Body
20
Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring
20
Wheel Bearing in Control Position, Lifting Vehicles with Air Suspension
22
Front Axle Overview
23
Subframe, Stabilizer Bar and Coupling Rod
25
Subframe, Stabilizer Bar and Coupling Rod Overview
25
Subframe, Removing and Installing
26
Subframe, Servicing
37
Subframe, Securing
47
Stabilizer Bar, Removing and Installing
48
Coupling Rod, Removing and Installing
51
System Sensor
54
System Sensor Overview
54
Coil Spring Suspension Strut, Removing and Installing
56
Suspension Strut, Coil Spring, Servicing
58
Upper Control Arm, Removing and Installing
61
Upper Control Arm, Repairing
62
Mounting Bracket, Removing and Installing
63
Level Control System Sensor, Removing and Installing
64
Air Suspension Strut, Upper Control Arm and Level Control System Sensor
65
Air Suspension Strut, Upper Control Arm and Level Control System Sensor Overview
65
Air Suspension Strut, Removing and Installing
68
Air Suspension Strut, Filling
73
Air Suspension Strut, Repair Information
75
Front Air Suspension Strut Components
77
Front Air Suspension Strut Overview
78
Suspension Strut, Air Suspension, Servicing
79
Residual Pressure Retaining Valve, Removing and Installing
84
Upper Control Arm, Removing and Installing
86
Upper Control Arm, Repairing
86
Level Control System Sensor, Removing and Installing
88
Lower Control Arm, Wheel Bearing Housing, Wheel Hub and Wheel Bearing
89
Lower Control Arm, Wheel Bearing Housing, Wheel Hub and Wheel Bearing Overview
89
Lower Control Arm, Removing and Installing
92
Lower Control Arm, Servicing
93
Wheel Bearing Housing, Removing and Installing
101
Wheel Hub and Wheel Bearing, Removing and Installing
102
Drive Axle
107
Drive Axle Overview
107
Drive Axle Outer Joint Twelve Point Nut, Loosening and Tightening
108
Drive Axle, Removing and Installing
109
Front Drive Axle, Servicing
112
Outer CV Joint, Checking
114
Small and Large Clamps, Tightening on Inner or Outer Joint
115
Special Tools
116
Rear Suspension
125
General Information
125
Contact Corrosion
126
Repairing Damaged Threads in Longitudinal Member, Subframe to Body
126
Wheel Bearing in Curb Weight, Lifting Vehicles with Coil Spring
126
Wheel Bearing in Control Position, Lifting Vehicles with Air Suspension
128
Rear Axle Overview
130
Subframe, Stabilizer Bar, Coupling Rod and Stone Deflector
132
Subframe, Stabilizer Bar, Coupling Rod and Stone Deflector Overview
132
Subframe, Removing and Installing
133
Subframe, Securing
136
Subframe Bonded Rubber Bushing, Replacing
137
Stabilizer Bar, Removing and Installing
141
Coupling Rod, Removing and Installing
143
Lower Control Arm, Level Control System Sensor, Upper Front and Upper Rear Control Arms and Tie Rod
146
Lower Control Arm, Level Control System Sensor, Upper Front and Upper Rear Control Arms and Tie Rod Overview
146
Lower Control Arm, Removing and Installing
148
Vehicle Level Sensor, Removing and Installing
149
Upper Front Control Arm, Removing and Installing
149
Upper Rear Control Arm, Removing and Installing
150
Tie Rod, Removing and Installing
151
Air Suspension Strut and Crossmember
153
Air Suspension Strut and Crossmember Overview
153
Air Suspension Strut, Removing and Installing
154
Air Suspension Strut, Filling
156
Air Suspension Strut, Repair Information
157
Air Suspension Strut Components
159
Air Suspension Strut Overview
160
Suspension Strut, Air Suspension, Servicing
161
Residual Pressure Retaining Valve, Removing and Installing
167
Crossmember, Removing and Installing
168
Coil Spring Suspension Strut and Crossmember
169
Coil Spring Suspension Strut and Crossmember Overview
169
Coil Spring Suspension Strut, Removing and Installing
170
Coil Spring Suspension Strut Overview
171
Rear Suspension Strut, Coil Spring, Servicing
172
Crossmember, Removing and Installing
175
Wheel Bearing Housing, Wheel Hub and Wheel Bearing
176
Wheel Bearing Housing, Wheel Hub and Wheel Bearing Overview
176
Wheel Bearing Housing, Removing and Installing
178
Wheel Hub and Wheel Bearing, Removing and Installing
180
Bonded Rubber Bushing, Removing and Installing
185
Drive Axle
189
General Information
189
Drive Axle Outer Joint Twelve Point Nut, Loosening and Tightening
189
Drive Axle, Bolted Inner Joint, Removing and Installing
190
Drive Axle, Inserted Inner Joint, Removing and Installing
193
Drive Axle, Bolted Inner Joint Overview
198
Drive Axle, Bolted Inner Joint, Servicing
200
Inner CV Joint, Bolted Inner Joint, Checking
200
Drive Axle, Bolted Inner Joint Overview
201
Drive Axle, Inserted Inner Joint, Servicing
202
Small and Large Clamps, Tightening on Inner or Outer Joint
203
Special Tools
205
Self-Leveling Suspension
216
Specifications
216
Fastener Tightening Specifications
216
Air Spring Suspension Settings Vehicle Diagnostic Tester , Connecting and Selecting
217
Functions
217
Suspension Levels
217
Vehicle Level, Adjusting
217
Vehicle Lift Mode
217
Trailer Mode
218
Cargo Mode
219
Vehicle Diagnostic Tester , Connecting and Selecting Functions
219
Self-Leveling Suspension, Servicing
221
Electrical and Electronic Components and Component Locations Overview
221
Left Front Level Control System Sensor G78 and Right Front Level Control Sensor G289 , Removing and Installing
224
Left Rear Level Control System Sensor G76 and Right Rear Level Control System Sensor G77 , Removing and Installing
225
Left Rear Level Control System Sensor G76 and Right Rear Level Control System Sensor G77 , Removing and Instal- Ling
225
Left Front Body Acceleration Sensor G341 and Right Front Body Acceleration Sensor G342 , Removing and Installing
226
Left Front Body Acceleration Sensor G341 and Right Front
226
Rear Body Acceleration Sensor G343 , Removing and Installing
227
Level Control System Control Module J197 , Removing and Installing
228
Level Control System Control Module, Programming
228
Body Acceleration Sensor, Checking Acceleration Signal
228
System, Venting or Filling
229
Control Position, Programming
229
Pneumatic Level Control System
230
Air Lines Overview
230
Air Line, Servicing
231
Connecting Piece, Replacing
232
Air Supply Unit and Solenoid Valve Block Overview
233
Air Supply Unit Without Solenoid Valve Block, Removing and Installing
236
Air Supply Unit with Solenoid Valve Block, Removing and Installing
238
Air Supply Unit Upper Section, Removing and Installing
239
Pressure Reservoir, Removing and Installing
240
Special Tools
242
Wheels, Tires, Wheel Alignment
244
Specifications
244
Fastener Tightening Specifications
244
Wheels and Tires
245
Tire Pressure Monitoring System
246
General Information
246
Tire Pressure Monitoring Control Module 2 J793 , Removing and Installing
247
Tire Pressure Monitoring System
248
General Information
248
TPMS Overview
248
Tire Pressure Monitoring Control Module J502 , Removing and Installing
249
Rear Tire Pressure Monitoring Antenna R96 , Removing and Installing
250
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Audi Q7 2007 Repair Manual (345 pages)
Heating, Ventilation and Air Conditioning
Brand:
Audi
| Category:
Automobile
| Size: 4 MB
Table of Contents
Table of Contents
3
Heating, Ventilation
7
Heater, Servicing
7
Air Conditioning
8
C and Refrigerant Safety Precautions
8
General Information
8
Safety Precautions
8
Safety Precautions for Vehicles with Start/Stop System
9
Refrigerant Circuit, Draining
9
Working on the Refrigerant Circuit
10
Painting on Vehicles with Air Conditioning System
10
Further Information
11
General Repair Information
12
General Information
12
OBD and A/C System, Checking
15
Information for Vehicles with Start/Stop System
16
Refrigerant Circuit
18
General Information
18
Component Overview
18
High Pressure Sensor G65 , Removing and Installing
24
High Pressure Sensor G65 , Checking Pressure Signal
25
Refrigerant Temperature Sensor G454 Function and Signal Utilization
29
Refrigerant Circuit O-Ring Seals
32
Compressor on Bracket, Removing and Installing
33
A/C Compressor Regulator Valve N280 , Checking Activation Signal
36
Compressor Pulley
40
General Information
40
A/C Compressor Belt Pulley, Overview, Version "1
40
Belt Pulley, Removing and Installing at Compressor, Version "1
43
A/C Compressor Belt Pulley, Overview, Version "2
46
Belt Pulley, Removing and Installing at Compressor, Version "2
48
A/C Compressor Belt Pulley Overview, Version "3
49
Belt Pulley on A/C Compressor, Removing and Installing, Version "3
51
C System Control and Regulation Components Outside Passenger Compartment
54
General Information
54
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
54
A/C System Components Not Inside Passenger Compartment
55
A/C System Fresh Air Intake Shaft, Removing and Installing
61
Air Quality Sensor G238 , Removing and Installing
63
Air Quality Sensor G238 Functionality
64
Air Quality Sensor G238 , Checking
66
Vent Frame, Checking
70
Plenum Chamber Water Drain, Checking and Cleaning
70
Incorporation of the A/C System in Vehicle Coolant Circuit
72
General Information
72
Incorporation on Vehicles Without Fuel-Driven Auxiliary Heater
73
Incorporation on Vehicles with Fuel-Driven Auxiliary Heater
76
Coolant Recirculation Pump V50 , Removing and Installing
78
Coolant Shut-Off Valve N82 , Removing and Installing
81
A/C System Coolant Circuit Section, Bleeding
84
Coolant Circuit, Bleeding
84
Components Actuated by A/C System, Electrical Test
86
General Information
86
Rear Window Defogger Z1 , Checking
86
Heated Seats and Seat Ventilation, Checking
87
Auxiliary Heater Heating Element Z35 , Checking
91
Testing the Fuel-Driven Auxiliary Heater
96
9 A/C System Control Components In- Side Passenger Compartment
98
C System Control Components Inside Passenger Compartment
98
General Information
100
Front A/C System Components in Passenger Compart- Ment (Illustration of Left Side)
102
Front A/C System Components in Passenger Compartment (Illustration of Left Side)
102
Sunlight Photo Sensor G107 , Removing and Installing
109
Interior Temperature Sensor Fan V42 , Removing and Installing
110
Climatronic Control Module J255 Front A/C Control Head Information, Removing and Installing
111
Left Footwell Vent Temperature Sensor G261 , Removing and Installing
117
Left Footwell Door Motor V108 , Removing and Installing, "Comfort" Version
118
Left Footwell Door Motor V108 , Removing and Installing, Comfort Version
118
Left Temperature Door Motor V158 , Removing and In- Stalling, Comfort Version
119
Left Temperature Door Motor V158 , Removing and Installing, "Comfort" Version
119
Left Temperature Door Motor V158 , Removing and Installing
120
Retaining Plate with Left Footwell Door Motor V108 and Left Temperature Door Motor V158 , Removing and Installing
120
Left Heater Core Covers, Removing and Installing, Front A/C Unit Installed
123
Preparing Adapter Cables for Control Motor Actuation
123
Defroster Door Motor V107 , Removing and Installing
124
Left Center Vent Motor V110 , Removing and Installing, "Comfort" Version Only
127
Left Center Vent Motor V110 , Removing and Installing, Comfort Version Only
127
Left Side Vent Motor V299 , Removing and Installing
131
Retaining Plate with Defroster Door Motor V107 , Left Side Vent Motor V299 (and Left Center Vent Motor V110 ), Removing and Installing
134
Left Front Upper Body Vent Temperature Sensor G385 , Removing and Installing
137
Indirect Ventilation Door Motor V213 , Removing and Installing
138
Front Heater Core, Removing and Installing, A/C Unit In- Stalled
140
Front Heater Core, Removing and Installing, A/C Unit Installed
140
Auxiliary Heater Heating Element Z35 , Removing and Installing
146
Front A/C System Components in Passenger Compart- Ment (Illustration of Right Side)
150
Front A/C System Components in Passenger Compartment (Illustration of Right Side)
150
Right Temperature Door Motor V159 (or Left Tempera- Ture Door Motor V158 ), Removing and Installing
157
Right Temperature Door Motor V159 (or Left Temperature Door Motor V158 ), Removing and Installing
157
Right Footwell Door Motor V109 (or Left Footwell Door Motor V108 ), Removing and Installing
158
Retaining Plate with Control Motors V158 ( V159 ) and V109 ( V108 ), Removing and Installing
159
Right Center Vent Motor V111 , Removing and Installing
162
Right Heater Core Covers, Removing and Installing, Front A/C Unit Installed
162
Right Side Vent Motor V300 , Removing and Installing
163
Retaining Plate with Control Motors V111 and V300 , Re- Moving and Installing
164
Retaining Plate with Control Motors V111 and V300 , Removing and Installing
164
Right Front Upper Body Vent Temperature Sensor G386 , Removing and Installing
167
Evaporator Vent Temperature Sensor G263 , Removing and Installing
168
Fresh Air Blower V2 , Removing and Installing
169
Fresh Air Blower Control Module J126 , Removing and Installing
170
Installing
170
Recirculation Door Motor V113 , Removing and Instal- Ling
172
Recirculation Door Motor V113 , Removing and Installing
172
Fresh Air Intake Duct Temperature Sensor G89 , Re- Moving and Installing
173
Fresh Air Intake Duct Temperature Sensor G89 , Removing and Installing
173
Right Footwell Vent Temperature Sensor G262 , Re- Moving and Installing
174
Right Footwell Vent Temperature Sensor G262 , Removing and Installing
174
Dust and Pollen Filter, Removing and Installing
175
Dust and Pollen Filter with Activated Charcoal Filter Unit
176
Front Condensation Water Drain Hose, Checking, Re- Moving and Installing
177
Front Condensation Water Drain Hose, Checking, Removing and Installing
177
Rear A/C System Components
182
Rear A/C Unit, Bringing into Service Position
186
Heater Core, Removing and Installing, Rear A/C Unit In- Stalled
188
Heater Core, Removing and Installing, Rear A/C Unit Installed
188
Rear Fresh Air Blower V80 , Removing and Installing
190
Rear Fresh Air Blower Control Module J391 , Removing and Installing
191
Right Rear Air Door Motor V240 , Removing and Instal- Ling
192
Right Rear Air Door Motor V240 , Removing and Installing
192
Right Rear Temperature Door Motor V314 , Removing and Installing
192
Left Rear Air Door Motor V239 , Removing and Installing
193
Left Rear Temperature Door Motor V313 , Removing and Installing
194
Right Rear Vent Temperature Sensor G406 and Left Rear Vent Temperature Sensor G405 , Removing and Installing
195
Rear A/C Display Control Head E265 , Removing and Installing
196
Rear Center Console Vents, Removing and Installing
197
Left B-Pillar/Footwell Shut-Off Door Motor V212 , Re- Moving and Installing
198
Left B-Pillar/Footwell Shut-Off Door Motor V212 , Removing and Installing
198
Left Rear Upper Body Vent Motor V315 , Removing and Installing
198
Right Rear Upper Body Vent Motor V316 , Removing and Installing
200
Right B-Pillar/Footwell Shut-Off Door Motor V211 , Removing and Installing
201
Rear Condensation Water Drain, Checking, Removing and Installing
202
C System Evaporator, Cleaning
204
Causes of Odor
204
General Information
204
Front (and Rear) A/C System Evaporator, Cleaning, Using Ultrasound A/C Cleaner VAS6189A
206
Incorporation of Rear A/C Unit into Refrigerant and Coolant Circuit
209
Incorporation of Rear A/C Unit into Vehicle Refrigerant- and Coolant Circuit
209
Air Duct to and from Front A/C Unit
211
Air Ducts in and to Front and Rear A/C Unit
211
Air Duct in Front A/C Unit
212
Instrument Panel Vents and Air Ducts in Front (and Rear) Passenger Compartment
215
Air Duct in Rear A/C Unit
217
Air Channels and Rear Vents (on Vehicles with Rear A/C Unit)
218
Audi Q7 2007 Repair Manual (287 pages)
6-Cylinder Direct Injection 3.0L 4V TFSI Supercharged Engine
Brand:
Audi
| Category:
Automobile
| Size: 14 MB
Table of Contents
Table of Contents
3
General, Technical Data
7
Engine Number
7
Engine Specifications
8
Safety Precautions
9
Safety Precautions When Working on Fuel Supply System
9
Safety Precautions When Working on Cooling System
9
Safety Precautions When Working on Vehicles with Start/Stop System
9
Safety Precautions During Road Test with Testing Equipment
9
Safety Precautions When Working on Exhaust System
10
Safety Precautions When Working on Ignition System
10
General Repair Information
11
Fuel Supply, Injection System and Charging System, Clean Working Conditions
11
Fuel System Leak Test
11
Engine Contaminants
11
Contact Corrosion
12
Routing and Securing Lines
12
Cooler and Condenser Assembly
12
Vacuum System, Checking
12
Special Tools
14
Engine Assembly
15
Engine, Removing
15
Engine and Transmission, Separating
29
Engine, Securing on Engine and Transmission Holder
36
Engine, Installing
38
Subframe
44
Overview - Subframe
44
Engine Mount, Removing and Installing
44
Engine Support, Removing and Installing
47
Special Tools
52
Crankshaft, Cylinder Block
56
Cylinder Block - Belt Pulley Side
56
Overview - Supercharger Ribbed Belt Drive
56
Supercharger Ribbed Belt, Removing and Installing
57
Supercharger Ribbed Belt Tensioner, Removing and Installing
58
Overview - Auxiliary Component Bracket Ribbed Belt Drive
58
Ribbed Belt, Removing and Installing
61
Ribbed Belt Tensioner, Removing and Installing
62
Vibration Damper, Removing and Installing
64
Sealing Flange with Crankshaft Seal, Belt Pulley Side, Removing and Installing
64
Cylinder Block, Transmission Side
68
Overview - Drive Plate
68
Drive Plate, Removing and Installing
68
Sensor Wheel, Removing and Installing
69
Sensor Wheel, Checking
69
Crankshaft Seal, Removing and Installing, Transmission Side
70
Crankshaft
73
Overview - Crankshaft
73
Crankshaft Dimensions
76
Crankshaft, Measuring Axial Clearance
77
Crankshaft, Measuring Radial Clearance
77
Piston and Connecting Rod
78
Overview - Pistons and Connecting Rod
78
Connecting Rod, Measuring Radial Clearance
80
Pistons, Removing and Installing
80
Pistons and Cylinder Bore, Checking
82
Special Tools
84
Cylinder Head, Valvetrain
87
Chain Drive
87
Overview - Timing Chain Covers
87
Left and Right Timing Chain Cover, Removing and Installing
91
Left and Right Timing Chain Cover, Removing and In- Stalling
91
Lower Timing Chain Cover, Removing and Installing
94
Overview - Camshaft Timing Chains
99
Camshaft Timing Chains, Removing from Camshafts
102
Camshaft Timing Chain, Removing and Installing", Page
102
Camshaft Timing Chain, Removing and Installing
112
Overview - Timing Mechanism Drive Chain
114
Timing Mechanism Drive Chain, Removing and Installing
116
Overview - Power Take-Off Drive Chain
117
Power Take-Off Drive Chain, Removing and Installing
118
Overview - Balance Shaft
120
Balance Shaft, Removing and Installing
121
Cylinder Head
123
Overview - Cylinder Head
123
Left Cylinder Head Cover, Removing and Installing
126
Right Cylinder Head Cover, Removing and Installing
127
Cylinder Heads, Removing and Installing
128
Compression Pressure, Checking
136
Valvetrain
138
Overview - Valvetrain
138
Camshafts, Checking Axial Clearance
141
Camshaft, Measuring Radial Clearance
141
Camshafts, Removing and Installing
142
Hydraulic Adjusting Elements, Checking
148
Valve Stem Seals, Cylinder Head Installed, Removing and Installing
150
Valve Stem Seals, Removing and Installing with Cylinder Head Removed
153
Valve Dimensions
155
Valve Guides, Checking
156
Valves, Checking
157
Special Tools
158
Lubrication
164
Oil Pan Upper and Lower Sections, Oil Pump and Oil Cooler
164
Oil Pan Upper and Lower Sections, Oil Pump and Oil Cooler Overview
164
Engine Oil Cooler, Removing and Installing
167
Oil Level Thermal Sensor G266 , Removing and Installing
168
Lower Oil Pan Section, Removing and Installing
169
Oil Pump, Removing and Installing
171
Upper Oil Pan Section, Removing and Installing
172
Oil Filter Housing and Oil Pressure Switch
175
Overview - Oil Filter Housing
175
Oil Filter Housing, Removing and Installing
177
Oil Pressure Switch F22 / Reduced Oil Pressure Switch F378 , Checking
179
Oil Pressure Switch F22 , Removing and Installing
179
Reduced Oil Pressure Switch F378 , Removing and Installing
179
Oil Pressure Regulation Valve N428 , Removing and Installing
180
Oil Pressure, Checking
181
Oil Separator, Crankcase Ventilation
183
Overview - Oil Separator, Crankcase Ventilation
183
Crankcase Ventilation Hoses, Removing and Installing
184
Cover with Oil Separator, Removing and Installing
185
Engine Oil
186
Oil Level, Checking
186
Special Tools
187
Cooling System
188
Coolant System
188
Coolant Hose Connection Diagram
188
Coolant, Draining and Filling
190
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Audi Q7 2007 Workshop Manual (228 pages)
6-cylinder TDI engine (3.0 ltr. 4-valve common rail), mechanics
Brand:
Audi
| Category:
Automobile
| Size: 5 MB
Table of Contents
Table of Contents
3
Technical Data
7
Engine Number
7
Engine Data
8
General Repair Instructions
8
Rules for Cleanliness When Working on the Injection System
8
Checking for Leaks in the Fuel System
9
Removing and Installing Engine
10
Removing Engine
10
Separating Engine and Gearbox
27
Securing Engine to Assembly Stand
35
Installing Engine
38
13 - Crankshaft Group
43
Servicing Work on Pulley End
43
Poly V-Belt Drive - Exploded View of Components
43
Removing and Installing Poly V-Belt
45
Removing and Installing Tensioner for Poly V-Belt
46
Removing and Installing Vibration Damper
46
Renewing Crankshaft Oil Seal (Pulley End)
47
Removing and Installing Sealing Flange (Front)
49
Toothed Belt for High-Pressure Pump - Exploded View of Components
52
Removing and Installing Toothed Belt for High-Pressure Pump
54
Exhauster Pump - Exploded View of Components
58
Removing and Installing Exhauster Pump
58
Servicing Work on Timing Chain End
60
Drive Plate - Exploded View of Components
60
Removing and Installing Drive Plate
60
Renewing Crankshaft Oil Seal (Timing Chain End)
61
Timing Chain Covers - Exploded View of Components
64
Removing and Installing Timing Chain Covers
65
Camshaft Timing Chains - Exploded View of Components
69
Removing and Installing Camshaft Timing Chains
71
Detaching Camshaft Timing Chains from Camshafts
79
Drive Chain for Valve Gear - Exploded View of Components
88
Removing and Installing Drive Chain for Valve Gear
89
Drive Chain for Oil Pump and Balance Shaft - Exploded View of Components
90
2.12 Removing and Installing Drive Chain for Oil Pump and Balance Shaft
91
2.13 Balance Shaft - Exploded View of Components
94
2.14 Removing and Installing Balance Shaft
95
Removing and Installing Crankshaft
98
Crankshaft - Exploded View of Components
98
Crankshaft Dimensions
100
Measuring Axial Clearance
100
Measuring Radial Clearance
101
Dismantling and Assembling Pistons and Conrods
102
Pistons and Conrods - Exploded View of Components
102
Checking Piston Projection at "TDC
105
Piston and Cylinder Dimensions
106
Checking Radial Clearance of Conrod Bearings
106
15 - Cylinder Head, Valve Gear
108
Removing and Installing Cylinder Head
108
Cylinder Head - Exploded View of Components
108
Cylinder Head Cover - Exploded View of Components
111
Removing and Installing Cylinder Head Cover
113
Removing and Installing Cylinder Head
118
Checking Compression
123
Servicing Valve Gear
123
Valve Gear - Exploded View of Components
124
Checking Axial Clearance of Camshafts
125
Renewing Camshaft Oil Seal
126
Removing and Installing Camshafts
129
Checking Hydraulic Valve Compensation Elements
134
Renewing Valve Stem Oil Seals
135
Valve Dimensions
138
Machining Valve Seats
139
Checking Valve Guides
139
2.10 Checking Valves
140
17 - Lubrication
141
Removing and Installing Parts of Lubrication System
141
Oil Pump, Sump (Bottom Section) - Exploded View of Components
142
Removing and Installing Sump (Bottom Section)
144
Removing and Installing Oil Pump
148
Sump (Top Section) - Exploded View of Components
150
Removing and Installing Sump (Top Section)
151
Oil Cooler, Pressure Control Valve, and Oil Filter Housing - Exploded View of Components
154
Removing and Installing Oil Cooler
155
Removing and Installing Oil Filter Housing
156
Removing and Installing Pressure Control Valve for Crankcase Breather System
158
Removing and Installing Mounting Plate for Oil Cooler, Pressure Control Valve and Oil Filter
159
Housing
159
Removing and Installing Oil Pressure Switch -F1
160
Checking Oil Pressure
162
Engine Oil
163
Checking Oil Level
163
Audi Q7 2007 Repair Manual (184 pages)
Brake System
Brand:
Audi
| Category:
Automobile
| Size: 4 MB
Table of Contents
Table of Contents
3
General, Technical Data
7
Brake Allocation of PR Codes
7
General Information
7
Sample Vehicle Data Label
7
Brakes, Specifications
7
Ceramic Brake Rotor, Evaluating
12
Evaluating
12
Visual Characteristics of Ceramic Brake Rotors
13
Surface Cracks in Cooling Duct Crosspieces
13
Cracks in Ceramic Brake Rotor Connection Area
14
Chamfer
14
Nicks on Ceramic Brake Rotor
15
Crack in Cooling Duct
15
Ceramic Brake Rotor, Determining Wear
16
Determining Wear
16
Brake Rotor Thickness, Checking
20
Brake Rotor Thickness, Checking
21
Wear Indicators, Checking
22
Brake Rotor, Weighing
22
Ceramic Brake Rotor, Determining Wear Using Carbon-Ceramic Brake Wear Tester
24
Vas6813
24
Brakes Inspection
31
General Information
31
Checking
31
Antilock Brake System
32
General Information
32
Repair Information
32
Vehicle Diagnostic Tester , Connecting and Selection Functions
34
ABS Brake System, Components and Locations
35
Hydraulic Unit and Brake Booster/Brake Master Cylinder
38
Overview
38
ABS Control Module J104 with Hydraulic Unit, Removing and Installing
40
ABS Components on Front and Rear Axles
44
Front Axle, Overview
44
Speed Sensor on the Front Axle, Removing and Installing
44
Rear Axle, Overview
45
Speed Sensor on Rear Axle, Removing and Installing
45
Electronic Stabilization Program Components
47
ESP Sensor Unit G419 , Removing and Installing
47
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
47
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
47
Steering Angle Sensor G85 , Removing and Installing
48
Special Tools
49
Mechanical Components
50
Front Brakes (PR - 1LF)
50
Servicing
50
Brake Pads, Removing and Installing
51
Brake Caliper, Removing and Installing
54
Front Brakes (PR- 1LT and 1LU)
56
Overview
56
Brake Pads, Removing and Installing
57
Front Brake Caliper, Removing and Installing
61
Front Brake Caliper, Removing and Installing
63
Front Brakes (PR- 1LW and 1LN)
65
Overview
65
Front Brake Caliper, Removing and Installing
68
Front Brake Caliper, Removing and Installing
70
Front Brake Pads, Removing and Installing
73
Front Brake Rotor, Removing and Installing
78
Front Brake Rotor, Removing and Installing
79
Rear Brakes (PR 1KF and 2EA)
81
Overview
81
Brake Rotor, Removing and Installing
83
Brake Pads, Removing and Installing
84
Brake Caliper, Removing and Installing
87
Rear Brakes (PR- 1KD)
89
Overview
89
Brake Rotor, Removing and Installing
90
Brake Pads, Removing and Installing
91
Brake Caliper, Removing and Installing
94
Brake Caliper, Removing and Installing
96
Overview
98
Brake Rotor, Removing and Installing
101
Brake Pads, Removing and Installing
102
Brakes Caliper, Removing and Installing
106
Brake Caliper, Removing and Installing
108
Brake Shoes, Removing and Installing
111
Parking Brake (Basic Setting)
115
Free Play of Foot Operated Parking Brake, Checking
117
Brake Shoes, Running-In on Brake Test Stand
118
Brake Shoes, Burnishing on a Blocked off Street
119
Pedal Parking Brake
120
Pedal Parking Brake Lever Overview
120
Pedal Parking Brake Lever, Removing and Installing
120
Foot Operated Parking Brake Gas-Filled Strut, Removing and Installing
122
Transfer Module Overview
123
Brake Cables
124
Overview
124
Rear Brake Cables, Removing and Installing
124
Brake Cable, Disengaging from Spreader
125
Front Brake Cable, Removing and Installing
126
Audi Q7 2007 Repair Manual (211 pages)
Vehicle air conditioning systems
Brand:
Audi
| Category:
Air Conditioner
| Size: 1 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
1 General Information
5
A/C System
5
Refrigerant Oil
11
Safety Precautions
12
Laws and Regulations
16
A/C System Principles
22
1.4 Refrigerant Circuit and Components
25
Refrigerant Circuit and Components
25
Component Replacement
26
Connections for Quick-Release Coupling on Refriger- Ant Circuit
28
O-Ring Seals
28
Refrigerant Circuit Connections with Valve for Switches
30
Refrigerant Circuit Pipes and Hoses
30
Refrigerant Circuit, Cleaning
31
Refrigerant Circuit, Converting R12 to R134A
31
Refrigerant Circuit, Flushing
32
Refrigerant Circuit Flushing with Compressed Air and Nitrogen
33
Refrigerant Circuit Flushing with Refrigerant R134A
36
Refrigerant Circuit, Repairing
43
Switches and Sensors
43
2 Description and Operation
45
Refrigerant Circuit
45
Refrigerant Circuit Precautions
45
Ball Valve
63
Pressure Relief Valve
72
Switches and Sensors on Refrigerant Circuit and Connections
78
Electrical Components Not on Refrigerant Circuit
82
2.4 A/C Service Station
83
A/C Service Station
83
Using Service Station
84
Charging Refrigerant Circuit
87
Connecting for Measuring and Testing, Two Service Connections
87
Connecting for Measuring and Testing, One Service Connection
88
Connecting for Measuring and Testing, no Service Connection
89
Connecting with Air Conditioning Adapter Set V.A.G 1786
90
Connecting with Adapter Set VAG1785/10
91
Draining Refrigerant Circuit
91
Draining Service Station
92
Evacuating Refrigerant Circuit
93
Transferring Refrigerant to Reservoir (Charging Cylinder or Reservoir Bottle) of Service Station
97
3 Specifications
98
Charging Refrigerant
98
Refrigerant R134A Capacities
98
Capacities, Audi A3 (8L_) 1997 through MY 2004 and Audi TT (8N_), from MY 1999
100
Capacities, Audi A3 (8P_) from MY 04
103
Capacities, Audi TT (8J_) from MY 07
104
Capacities, Audi 80 (8A_/8C_), Audi Coupe (8B_) and Audi Cabriolet (8G_), from MY 2002
105
Capacities, Audi A4 (8D_), from MY 95
105
Audi A5 Cabriolet (8F_) from MY 2009
109
Capacities, Audi A4 (8K_) from MY 2008, Audi A5
109
Capacities, Audi 100 and Audi A6 (4A_), from MY 98
110
Capacities, Audi A6 (4B_) from MY 1998 and Audi Allroad (4B_) from MY 2005
111
Capacities, Audi A6 (4F_), from MY 05
116
Capacities, Audi V8 (4C_) from MY 94
117
Capacities, Audi A8 (4D_) from MY 94
118
Capacities, Audi A8 (4E_) from MY 03
119
Capacities, Audi A8 (4H_) from MY 10
119
Features of the Refrigerant System
119
Refrigerant Oils
121
Audi Q7 2007 Repair Manual (139 pages)
8-Speed Automatic Transmission 0C8
Brand:
Audi
| Category:
Automobile
| Size: 4 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Transmission Identification
5
8-Speed Automatic Transmission 0C8, General Information
6
Overview - Powertrain
7
Code Letters, Transmission Allocations, Ratios and Equipment
8
Capacities
9
Safety Precautions
10
When Working on Automatic Transmission
10
Working on Vehicles with Start/Stop
10
For Test Drives with the Use of Test and Measuring Devices
11
Towing Notes
12
Repair Information
13
Contact Corrosion
13
General Repair Information
13
Transmission, Clean Working Conditions
16
Transmission Adaptation
16
Torque Converter
18
Overview - Torque Converter
18
Torque Converter, Draining
19
Torque Converter Shaft Seal, Removing and Installing
20
Torque Converter, Checking
21
Torque Converter, Installing
21
Special Tools
23
Controls, Housing
24
Overview
24
Electrical and Electronic Components and Component Locations
24
Transmission Control Module J217 , Removing and Installing
27
Auxiliary Hydraulic Pump Control Module J922 , Removing and Installing
29
Selector Mechanism
30
Overview - Selector Mechanism
30
Gearshift Mechanism, Checking
31
Selector Mechanism, Performing Emergency Release
33
3 Selector Lever Handle
36
Overview - Selector Lever Handle
36
Installing
37
Selector Lever Handle
37
Selector Lever Handle, Removing and Installing
37
Refer to ⇒ "3.3 Selector Lever Boot, Removing from Selector Lever Handle
42
Selector Lever Boot, Removing from Selector Lever Han- Dle
42
Selector Lever Boot, Removing from Selector Lever Handle
42
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
43
Selector Lever Handle
43
Selector Lever Transmis- Sion Range Position Display Unit - Y26
43
Selector Lever Transmission Range Position Display Unit Y26 , Removing and Installing
43
4 Selector Mechanism Function Unit
45
Overview - Selector Mechanism Function Unit
45
Shift Mechanism Function Unit, Removing and Installing
46
Selector Mechanism Function Unit Lower Section, Re- Moving and Installing
50
Selector Mechanism Function Unit Lower Section, Removing and Installing
50
Shift Gate, Removing and Installing
52
Selector Lever "P" Position Locking Lever, Removing and Installing
56
Selector Lever P Position Locking Lever, Removing and Installing
56
Shift Lock Solenoid N110 , Removing and Installing
57
Shift Lock Solenoid N110 , Removing and Installing", Page
57
Transmission Park Selector Switch F305 , Removing and Installing
61
Overview - Selector Lever Cable
64
Selector Lever Cable
64
Selector Lever Cable, Removing and Installing
65
Selector Lever Cable, Adjusting
68
Transmission, Removing and Installing
71
Transmission, Removing, Vehicles with 6-Cylinder 3.0L TFSI Engine
71
Transmission, Removing, Vehicles with 6-Cylinder 3.0L TDI Engine
76
Transmission, Installing, Vehicles with 6-Cylinder Engines
82
Transmission, Removing and Installing, Vehicles with 8-Cylinder 4.2L TDI Engine
85
Transmission, Transporting
87
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
87
ATF Level Inside Transmission
88
ATF Level, Checking and Filling
88
General Information
88
ATF, Draining
94
Filling ATF
95
ATF Circuit
98
ATF Pipes, ATF Cooler and ATF Pre-Heater
98
ATF Preheater, Removing and Installing
103
ATF Pipes and ATF Cooler, Removing and Installing
106
ATF Pipes for ATF Cooler with Clamping Connections
109
ATF Pipes and ATF Cooler, Cleaning
111
Input Shaft Seal, Replacing
113
Special Tools
114
ATF Pan, Removing and Installing
121
Gears, Hydraulic Controls
121
Oil Pan, Oil Screen and Valve Body
121
Oil Screen, Removing and Installing
121
Valve Body, Removing and Installing
122
Transmission Output Speed Sensor G195 , Removing and Installing
124
Transmission Fluid Auxiliary Hydraulic Pump 2 V476 , Removing and Installing, Vehicles with Start/Stop System
125
Overview - Selector Lever, Multifunction Transmission Range Switch F125
126
Selector Lever and Multifunction Transmission Range Switch F125
126
Multifunction Transmission Range Switch F125 , Removing, Installing and Adjusting
127
Selector Lever, Removing and Installing
130
Selector Shaft Seal, Removing and Installing, Left
132
Selector Shaft Seal, Removing and Installing, Left
133
Special Tools
134
Revision History
136
Audi Q7 2007 Repair Manual (125 pages)
Transfer Case 0BU, Front Final Drive 0BM, 0C1 and 0BN, Rear Final Drive 0BP
Brand:
Audi
| Category:
Automobile
| Size: 5 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Component Overview
5
Transfer Case Designation 0BU
6
General Information
6
Code Letters, Transmission Allocation and Capacities
6
Front Final Drive Designation 0BM and 0C1
7
General Information
7
Code, Transmission Allocation, Ratios and Capacities
7
Rear Final Drive Designation 0BN and 0BP
9
General Information
9
Code, Transmission Allocation, Ratios and Capacities
9
General Repair Information
11
Cleaning
11
Components
11
Controls, Housing
13
Specifications
13
Fastener Tightening Specifications
13
Transfer Case
14
Transfer Case Overview
14
Transfer Case, Removing and Installing
15
Transfer Case, Transporting
19
Transmission Carrier and Console
21
Transmission Carrier and Console Overview
21
Transmission Carrier and Console, Removing and Installing
21
Bonded Rubber Bushing in Transmission Carrier and Console, Removing and Installing
23
Transfer Case, Checking Transmission Fluid Level
25
Transfer Case Shaft Seals
26
Transfer Case Shaft Seals Overview
26
Input Shaft Seal, Removing and Installing
27
Front Flange Shaft and Driveshaft Seal, Transfer Case Installed, Removing and Installing
28
Rear Output Flange and Driveshaft Seal, Transfer Case Installing, Removing and Installing
32
Special Tools
36
Final Drive, Differential
42
Specifications
42
Fastener Tightening Specifications
42
Rear Final Drive 0BN and 0BP
43
Rear Final Drive Overview
43
Rear Final Drive, Removing and Installing
43
Rear Final Drive Axle Oil Level, Checking
46
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
46
Shaft Seals, Rear Final Drive 0BN and 0BP, Removing and Installing
47
General Information
47
Left Flange Shaft Seal, Removing and Installing
47
Right Flange Shaft Seal, Replacing
48
Flange Shaft and Driveshaft Seal on Rear Final Drive, Final Drive Removed, Removing and Installing
49
Rear Final Drive Bonded Rubber Bushing, Replacing
52
Bonded Rubber Bushing Installed Position
52
Bonded Rubber Bushing, Flange Shaft and Drivehaft, Removing and Installing
52
Rear Bonded Rubber Bushing, Removing and Installing
53
Rear Driveshaft
55
General Information
55
Rear Driveshaft Overview
55
Rear Drive Shaft, Removing and Installing
56
Special Tools
61
Final Drive, Differential
70
Audi Q7 2007 Repair Manual (113 pages)
Wheel and Tire
Brand:
Audi
| Category:
Automobile
| Size: 2 MB
Table of Contents
Table of Contents
3
1 General Information
5
Wheels and Tires
5
Wheels, Tires, Wheel Alignment
5
Documents and Designations
7
Legal and Technical Requirements for Retrofitting Wheel and Tire Combinations
9
Run-Flat Tire Safety Precautions
10
Run-Flat Tire Installation Instructions
11
Additional Wheel Housing Enlargement, FLAPS
12
Rolling Resistance Tires
12
Multipart Composite Wheels
13
Wheel Bolts
13
Wheel Rims with Glued-On Wheel Trim
13
Wheel Rims, Preparing
15
Tire Requirement and Maintenance
16
Driving Style
20
Snow Chains
26
Tire Wear and Service Life
30
Tires, Rolling Noises
34
Wheels and Tires, Vibration
37
Balancing
38
Finish Balancer
42
Vehicle Pulls to One Side
46
Tire Damage
48
Impact Damage
51
Tire Pressure Monitoring System
56
Wheel Repair Kit
56
Pressure Sensor
57
Emergency Wheels
58
Tires with Emergency Running Characteristics, PAX
58
Tires with Emergency Running Characteristics, SST (Self-Supporting Tire)
65
2 Description and Operation
69
Disc Wheel Design Overview, Wheel Rims
69
Light Alloy Wheels Component Overview
71
Tires with Emergency Running Characteristics (PAX) Component Overview
73
Tire Side Wall Lettering Overview
74
Tire Pressure Monitoring System Assembly Overview
77
Fastener Tightening Specifications
79
3 Specifications
79
Wheel Bolt Tightening Specifications
79
4 Diagnosis and Testing
81
Vehicle Pulls to One Side, Correcting
81
Wheel Rotation, Non-Directional Tires
82
Wheel Rotation, Directional Tires
83
Wheels and Tires, Radial and Lateral Run Out, Checking with Tire Dial Gauge
84
Wheels and Tires, Radial and Lateral Run-Out, Checking with VAG 1435
84
Rim Radial and Lateral Run Out, Checking
85
5 Removal and Installation
87
Wheel, Changing and Mounting
87
Metal Valve Body
91
Wheel Electronics, TPMS, Beru System
96
Wheel Electronics, TPMS, Siemens System
96
Wheel Rims with Replaceable Decorative Trim, Attached with Bolts
97
Wheel Rims with Replaceable Decorative Trim, Glued
97
Tires, Changing
100
Tires, with Run-Flat Tires
102
Tires, Sealed with Sealant
106
Audi Q7 2007 Repair Manual (81 pages)
Fuel Injection and Ignition
Brand:
Audi
| Category:
Automobile
| Size: 4 MB
Table of Contents
Table of Contents
3
Multiport Fuel Injection
5
Safety Precautions and Clean Working Conditions
5
OBD General Information
5
Safety Precautions, Test and Measuring Instruments During Test Drive
6
Safety Precautions, Test and Measuring Instruments Dur- Ing Test Drive
6
Safety Precautions, Vehicles with Start/Stop System
6
Fuel System Safety Precautions
6
Injection System Safety Precautions
8
Pressure, Reducing in High Pressure Area
9
Fuel System, Checking for Leaks
10
Vacuum System
11
Connection Diagram - Vacuum System
11
Vacuum System, Checking
13
Intake Flap Control Vacuum Actuator, Removing and Installing
13
Injection System
18
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
18
Test Data
18
Component Locations - Overview
18
Overview - Air Filter
29
Engine Covers, Removing and Installing
31
Air Filter Element, Removing and Installing
31
Air Filter Housing, Removing and Installing
32
Overview - Intake Manifold Lower Section, Fuel Rail and Fuel Injectors
34
Intake Air Temperature Sensor - G42- / Manifold Absolute Pressure Sensor - G71- , Removing and Installing
38
Throttle Valve Control Module J338 , Removing and Installing
38
Throttle Valve Control Module J338 , Removing and In- Stalling
38
Control Valve Control Unit J808 , Removing and Installing
40
Control Valve Control Unit J808 , Removing and Instal- Ling
40
Intake Manifold Lower Section with Fuel Rail, Removing and Installing
40
Fuel Injectors, Removing and Installing
43
Fuel Pressure and Residual Pressure before High Pressure Pump, Checking
46
Fuel Pressure and Residual Pressure before High Pres- Sure Pump, Checking
46
Overview - High Pressure Pump
49
High Pressure Line, Removing and Installing
51
High Pressure Pump, Removing and Installing
53
Overview - Heated Oxygen Sensors
56
Heated Oxygen Sensors G39 / G108 / G130 / G131 , Removing and Installing
57
Engine Control Module
60
Wiring and Components, Checking with Test Box Kit - 105 Pin Test Box Kit VAG1598/42
60
Engine Control Module J623 , Removing and Installing
62
Special Tools
65
Ignition/Glow Plug System
69
General Information and Safety Precautions
69
Ignition System General Information
69
Safety Precautions, Test and Measuring Instruments During Test Drive
69
Fuel Injection and Ignition System Safety Precautions
69
Ignition, Servicing
71
Test Data
71
Overview - Ignition System
71
Audi Q7 2007 Repair Manual (81 pages)
Fuel Supply System
Brand:
Audi
| Category:
Automobile
| Size: 1 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Safety Precautions
5
Working on Fuel System
5
On Test Drives Using Test and Measuring Devices
6
Full or Partially Full Fuel Tanks, Removing and Installing
6
Fuel Tank, Removing and Installing
6
General Repair Information
7
Fuel Supply and Injection System, Clean Working Conditions
7
Test Conditions
7
Contact Corrosion
7
Fuel Supply
9
Fuel Tank with Attachments
9
Overview - Fuel Tank with Attachments
9
Fuel Tank, Draining
11
Fuel Tank with Attachments, Removing and Installing
15
Fuel Pump, Fuel Delivery Unit and Fuel Level Sensor
21
Overview - Fuel Delivery Unit and Fuel Gauge Sensor
21
Fuel Pump, Electrical Testing
24
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
24
Fuel Pump Control Module J538 , Checking
26
Fuel Pump Control Module J538 , through 10/2006, Removing and Installing
27
Fuel Pump Control Module J538 , through 10/2006, Re- Moving and Installing
27
Fuel Pump Control Module J538 , from 11/2006, Removing and Installing
27
Fuel Pump Control Module J538 , from 11/2006, Remov- Ing and Installing
27
Fuel Pump, Checking Delivery Rate
28
Fuel Pump, Checking Delivery Rate
31
Fuel Pump, Checking Delivery Rate
34
Fuel Delivery Unit, Removing and Installing
38
Fuel Level Sensor G , Checking
44
Fuel Level Sensor G , Removing and Installing
46
Fuel Level Sensor 2 G169 , Checking
50
Fuel Level Sensor 2 G169 , Removing and Installing
52
Function of the Suction Jet Pumps
52
Suction Jet Pumps, Removing and Installing
54
Fuel Filter
61
Overview - Fuel Filter
61
Fuel Filter, Removing and Installing
61
EVAP Canister and Leak Detection System
65
Overview - EVAP System
65
EVAP Canister, Removing and Installing
66
EVAP Canister and Leak Detection System Hose Routing
67
Leak Detection System
67
Leak Detection Test, Performing
68
Leak Detection Pump V144 , Removing and Installing
70
Accelerator Pedal Mechanism
72
Overview - Accelerator Pedal Module
72
Accelerator Pedal Module with Throttle Position Sensors, Removing and Installing
72
Special Tools
74
Revision History
78
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