Aligning Tailpipes; Checking Exhaust System For Leaks - Audi A8 2003 Workshop Manual

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Audi A8 2003 ➤
8-cylinder TDI engine (4.2 ltr. 4-valve common rail), mechanics - Edition 12.2013
– Align rear clamps so that ends of bolts do not protrude beyond
bottom of clamps.
– Tighten bolts on clamps evenly to 23 Nm.
1.20

Aligning tailpipes

Procedure
– Check clearance between tailpipes and bumper on both sides:
Dimension -x- (left-side) = dimension -x- (right-side); tolerance
max. 2 mm.
– Check alignment angle of left and right-side tailpipes (side‐
ways inclination):
Angle -α- = 5°
– If necessary, correct angle -α- as follows:
– Loosen clamping bolt on tailpipe and turn tailpipe as required.
– Tighten clamping bolt to 30 Nm.
If necessary, correct dimension -x- as follows:
– Slacken nut -arrow- on brace between exhaust pipes.
– Adjust the distance between the rear silencers.
– Tighten nut to 23 Nm.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Check distances -y- and -z- between tailpipes and bumper.
Dimension -y- = 10 ... 14 mm.
Dimension -z- = 13 ... 17 mm.
1.21

Checking exhaust system for leaks

– Start engine and run at idling speed.
– Plug tailpipes with cloth or plug, etc. while checking for leaks.
314
Rep. gr.26 - Exhaust system

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