Audi A8 2003 Workshop Manual page 97

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8-cylinder TDI engine (4.2 ltr. 4-valve common rail), mechanics - Edition 12.2013
– Set drive lugs of vacuum pump so they engage in slots on
camshaft when pump is fitted -arrow-.
– Tighten union nuts on high-pressure pipes hand-tight initially.
– Ensure that high-pressure pipes are not under tension.
– To tighten union of high-pressure pipe at high-pressure pump,
use torque wrench - V.A.G 1331- with ratchet - V.A.G 1331/1-
and open end spanner insert AF 17 - V.A.G 1331/6- .
– To tighten unions of high-pressure pipes at rail elements, use
torque wrench - V.A.G 1331- with ratchet - V.A.G 1331/1- and
tool insert, AF 19 - V.A.G 1331/5- .
– Install control motor for exhaust gas recirculation - V339- (left-
side)
⇒ page 317
.
Note
Do not reuse coolant.
– Fill cooling system
⇒ page 216
Tightening torque
Component
Vacuum pump to timing chain cover
Connection for exhaust
gas recirculation to:
Coolant hose/pipe connection to connection for
exhaust gas recirculation
High-pressure pipe to:
.
Cylinder head
Connecting pipe
9
High-pressure
pump
Rail element
25
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Nm
9
9
9
25
3. Servicing work on timing chain end
Audi A8 2003 ➤
91

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