Audi TT 207 Manuals

Manuals and User Guides for Audi TT 207. We have 1 Audi TT 207 manual available for free PDF download: Repair Manual

Audi TT 207 Repair Manual

Audi TT 207 Repair Manual (265 pages)

Brand: Audi | Category: Automobile | Size: 10.68 MB

Table of Contents

Repair Group
2
Table of Contents
3
General, Technical Data

5
Body Front

6
- Removal and Installation
  6
- Front Fenders
  6
- Engine Mount Brace
  7
- Roadster
  7
- Lock Carrier with Attachments
  8
- Plenum Chamber Cover
  9
- Engine Mount Brace Reinforcement
  10
- Bumper Bracket
  11
- Noise Insulation Frame
  12
- Fender Brace
  12
- Fender End Plate
  13
Hood, Lids

14
- Buffer Stop for Height Adjustment
  14
- Description and Operation
  14
- Hood - TT
  14
  - Hood, Adjusting
    14
  - Hood Hinge, Adjusting
    15
  - Hood Projection
    15
- Hood - TT RS
  16
- Rear Lid - Coupe
  22
  - Rear Lid, Gap Dimensions
    22
  - Gap Dimensions
    24
- Rear Lid - Roadster
  24
- Hood - TT
  30
- Removal and Installation
  30
  - Hood Lock
    32
  - Hood Hinge
    33
  - Gas-Filled Strut
    34
  - Front Hood Lock Release Cable
    35
  - Gas-Filled Strut, Releasing Gas
    35
  - Cable Cover
    36
  - Cable Coupling
    37
  - Hood Lock Release Cable
    38
  - Hood Release Lever Cover
    39
  - Hood Release Lever
    40
  - Hood Seal
    41
- Hood - TT RS
  42
- Rear Lid - Coupe
  54
  - Rear Lid Stop Buffer
    55
  - Rear Lid Hinge
    56
  - Rear Lid Hinge Cover
    57
  - Rear Lid Latch
    60
  - Rear Lid Seal
    62
- Rear Lid Roadster
  63
- Rear Lid Lock Emergency Release Cable
  69
- Fuel Filler Door
  71
- Fuel Filler Door, Installation Position
  75
- Special Tools
  76
Front Doors, Central Locking System

77
- Description and Operation
  77
  - Door Handle Assembly Overview
    80
  - Door Lock Assembly Overview
    82
- Central Locking
  83
- Central Locking Component Overview
  83
- Removal and Installation
  84
- Front Door
  84
  - Door Seals
    86
  - Special Tools and Workshop Equipment Required
    86
  - Coupe Inner Door Seal
    86
  - Roadster Inner Door Seal, Removing and Installing
    87
  - Inner Door Seal
    87
  - Water Tray
    88
  - Replacing Outer Door Seal
    88
  - Outer Door Seal
    89
  - Removing Outer Door Seal
    90
- Door Components
  91
- Central Locking
  102
  - Fuel Filler Door Unlock Motor V155
    103
  - Fuel Filler Door Unlock Motor, Installing
    105
- Special Tools
  108
Convertible Top

110
- Front Convertible Top Compartment Trim
  110
  - Description and Operation
    110
  - Convertible Top Compartment Latch Assembly Overview
    111
  - Convertible Top Latch Height Adjustment
    112
  - Safety Precautions
    112
  - Front Rail Height Adjustment
    112
  - Convertible Top Assembly Overview
    113
  - Convertible Top, Adjusting
    114
    
    Convertible Top Spring-Back Dimension
    114
    
    Adjustment Dimensions at Main Bracket
    114
    
    Adjusting Screw for Spring-Back Dimension
    115
    
    Screw for Convertible Top Height Adjustment
    116
    
    Height Adjustment at Main Bearing
    116
    
    Gap Dimensions on Convertible Top
    116
  - Convertible Top Hydraulic System
    117
    
    Hydraulic System General Information
    117
    
    Clean Working Conditions
    118
    
    Hydraulic System, Filling and Bleeding
    118
    
    Hydraulic System Assembly Overview
    118
    
    Hydraulic Pump Valve
    119
    
    Hydraulic Pump Oil Level, Checking
    120
    
    Hydraulic Cylinder Assembly Overview
    121
  - Removal and Installation
    123
  - Convertible Top
    123
  - Bracket Tensioning Strap
    124
  - Front Convertible Top Compartment Trim
    126
  - Front Converti
    126
    
    Bracket, Disengaging at Main Bearing
    127
    
    Convertible Top Seals
    128
    
    Seal, Removing
    128
    
    Convertible Top Frame Flap
    129
    
    Seal, Adjusting
    129
    
    Flap Trim, Disengaging
    130
    
    Flap Gap Dimensions
    130
    
    Height Adjustment to Side Panel
    130
    
    Convertible Top Compartment Trim
    131
    
    Convertible Top Latch
    132
    
    Front Cover, Removing
    132
    
    Convertible Top Cover
    132
    
    Installing Convertible Top to VAS 6586
    134
    
    Part Designations on Convertible Top Frame
    135
    
    Roof Guide Stop
    135
    
    Convertible Top Cover Tension Cable, Disengaging
    136
    
    Tension Cable, Tightening
    136
    
    Convertible Top Cover Retaining Strips
    138
    
    Guide Cable Mount on Roof Guide
    139
    
    Rear Convertible Top Cover
    140
    
    Headliner
    140
    
    Headliner Retaining Strip on Bracket
    142
    
    Headliner Tensioning Straps
    143
    
    Rear Window Release Cable
    145
    
    Convertible Top Lock
    147
    
    Convertible Top Latch Motor
    148
    
    Manual Convertible Top
    149
    
    Latch Handle
    149
    
    Convertible Top Latch Handle
    150
    
    End Plate
    151
    
    Hydraulic Cylinder
    152
    
    Hydraulic Line from Cylinder
    152
  - Convertible Top Hydraulic System
    152
    
    Hydraulic Pump
    154
    
    Hydraulic Line, Removing from Pump
    155
    
    Oil Reservoir, Replacing
    155
    
    Pump Motor
    157
    
    Oil Reservoir Installation Location
    157
  - Special Tools
    158
  - Front Bumper Assembly Overview
    159
  - Description and Operation
    159
  - Front Bumper - Audi TT
    159
  - Front Bumper - Audi TT RS
    160
  - Impact Member and Impact Absorber Assembly Overview
    162
  - Rear Bumper - Audi TT
    163
  - Rear Bumper - Audi TT RS
    164
    
    Impact Member, Shock Absorber and Guide Piece Assembly Overview
    165
    
    Tightening Torque and Sequence for Inner Guide Piece
    166
    
    Tightening Torque and Sequence for Guide Piece
    166
  - Front Bumper - Audi TT
    168
  - Upper Bumper Covers
    168
  - Removal and Installation
    168
    
    Impact Member
    170
    
    Inner Wheel Housing Liner
    171
    
    Lower Bumper Bolting Points
    172
    
    Noise Insulation
    172
    
    Bumper Guide Piece
    173
    
    Air Grille
    174
  - Front Bumper - Audi TT RS
    174
    
    Front Bumper Guide Piece
    176
    
    Air Intake Grille
    176
    
    Inner Cover
    177
    
    Spoiler Upper Part
    177
    
    Spoiler Lower Part
    177
    
    Impact Absorber
    178
  - Rear Bumper - Audi TT
    178
    
    Outer Guide Piece
    180
    
    Inner Guide Piece
    181
    
    Rear Bumber Cover Strip and Bracket
    182
    
    Cover Strip
    182
    
    Lower Bumper Threaded Connection
    182
    
    Lower Cover
    183
    
    Rear Bumper Shock Absorber
    185
  - Rear Bumper - Audi TT RS
    186
    
    Rear Bumper Bracket
    191
    
    Guide Piece
    191
  - Special Tools
    193
Glass, Window Regulators

194
- Description and Operation
  194
- Flush-Bonded Windows
  194
- Bolted Windows
  197
- Door Window, Adjusting
  197
- Flush-Bonded Windows
  200
- Removal and Installation
  200
  - Adhesive Sealant, Removing from Window
    201
  - Minimum Curing Times
    201
  - Paint Surfaces
    201
  - Windshield, Removing
    201
  - Preparations for Installing Windshield
    204
  - Applying Primer
    205
  - Dimensions for Adhesive Application
    205
  - Window Flange
    205
  - Windshield, Installing
    205
  - A-Pillar Seal
    207
  - Removing Protective Tubing
    207
  - Side Window
    208
  - Undamaged Side Window, Removing
    208
  - Broken Side Window, Removing
    209
  - Preparations for Installing Side Window
    209
  - Side Window, Installing
    210
  - Rear Window
    211
  - Preparations for Installing Rear Window
    213
  - Rear Window, Installing
    214
- Bolted Windows
  216
  - Front Door Window
    216
  - Front Inner Door Plate Cover
    218
  - Rear Inner Door Plate Cover
    219
- Special Tools
  220
Exterior Equipment

223
- Description and Operation
  223
  - Rearview Mirror Assembly Overview
    223
  - License Plate Bracket Assembly Overview
    224
- Radiator Grille - TT RS
  224
- Lettering
  225
- Specifications
  225
  - Coupe Gap Dimensions
    227
  - Rear Lid Spoiler Gap Dimensions
    227
  - Roadster Gap Dimensions
    227
- Spoiler - TT
  227
- Spoiler - TT RS
  228
- Removal and Installation
  231
- Roof Trim Molding
  231
- Trim Moldings and Trim
  231
  - A-Pillar Trim
    232
  - Roof Trim Molding End Piece
    232
  - Outer Sill Panel Strip
    233
  - Lower Sill Panel Cover
    234
  - Lower Sill Panel Cover Bracket
    234
- Exterior Rearview Mirror
  235
  - Mirror Glass
    235
  - Upper Sill Panel Cover
    235
  - Mirror Housing
    237
  - Electric Mirror Adjusting Unit
    238
  - Installing Mirror Base Adapter
    238
  - Removing Mirror Housing
    238
- Radiator Grille - Audi TT
  239
- License Plate Bracket
  240
- Radiator Grille - TT RS
  240
- Spoiler - TT
  241
  - Front Wheel Spoiler
    243
  - Rear Wheel Spoiler
    244
- Spoiler - TT RS
  244
- Spoiler, Assembling
  245
- Underbody Trim Panels and Heat Shields
  252
  - Bulkhead Heat Shield
    253
  - Center Tunnel Heat Shield
    254
  - Center Bearing Heat Shield
    255
  - Center Muffler Heat Shield
    256
  - End Muffler Heat Shield
    257
  - Center Muffler Trim
    258
  - Trim Angled Bracket
    258
  - Front Wheel Housing Liner
    259
- Wheel Housing Liners
  259
  - Rear Wheel Housing Liner
    260
  - Rear Wheel Housing Liner with Expanding Clip
    260
- Special Tools
  261
- Cautions & Warnings
  262

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