Transfer Case And Extension Case Assembly - Subaru 2002 IMPREZA Service Manual

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TRANSFER CASE AND EXTENSION CASE ASSEMBLY

MANUAL TRANSMISSION AND DIFFERENTIAL

9. Transfer Case and Extension

Case Assembly

1) Remove the manual transmission assembly

from vehicle. <Ref. to MT-33, REMOVAL, Manual

Transmission Assembly.>

2) Remove the back-up light switch and neutral po-

sition switch. <Ref. to MT-43, REMOVAL, Switches

and Harness.>

3) Remove the transfer case with extension case

4) Remove the shifter arm.

5) Remove the extension case assembly.

B: INSTALLATION

1) Install the center differential and transfer driven

gear into transfer case.

2) Remove the bearing cone from bearing of the

transfer driven gear.

3) While pressing the bearing cone horizontally,

turn the driven shaft ten rotations.

4) Measure the height "W" between transfer case

and taper roller bearing on the transfer driven gear.

5) Measure the depth "X".

Measure with bearing cone and thrust washer re-

6) Calculate the space "t" using the following equa-

tion: t = X − W + 0.2 to 0.3 mm (0.008 to 0.012 in)

(A) Bearing cone (Extension case)

(B) Extension case

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2001 impreza