Subaru 2002 IMPREZA Service Manual page 1813

11) Remove the 1st driven gear, 2nd gear bushing,
gear and hub using ST1 and ST2.
NOTE:
Replace the gear and hub if necessary. Do not at-
tempt to disassemble if at all possible because they
must engage at a specified point. If they should be
disassembled, mark engagement point before-
hand.
ST1 499757002 INSTALLER
ST2 899714110 REMOVER
12) Remove the sub gear for 1st driven gear.
D: ASSEMBLY
1) Install the sleeve and assembly by matching
alignment marks.
NOTE:
• Use a new gear and hub assembly, if gear or hub
have been replaced.
(A) 1st gear side
(B) 2nd gear side
(C) Flush surface
(D) Stepped surface
2) Install the washer, snap ring and sub gear to 1st
driven gear.
3) Install the 1st driven gear, 1st baulk ring, gear
and hub assembly onto driven shaft.
NOTE:
• Take care to install the gear and hub assembly in
proper direction.
• Align the baulk ring and gear & hub assembly
with key groove.
DRIVE PINION SHAFT ASSEMBLY
G3M0611
B3M0077E
MT-89
MANUAL TRANSMISSION AND DIFFERENTIAL
4) Install the 2nd driven gear bushing onto driven
shaft using ST1, ST2 and press.
CAUTION:
Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
NOTE:
• Attach a cloth to the end of driven shaft to pre-
vent damage.
• When press fitting, align the oil holes of shaft and
bush.
ST1 499277200 INSTALLER
ST2 499587000 INSTALLER
5) Install the 2nd driven gear, inner baulk ring, syn-
chro cone, outer baulk ring and insert onto driven
shaft. (Except 1.6 L model)
(A) 2nd driven gear
(B) Inner baulk ring
(C) Synchro cone
(D) Outer baulk ring
6) Install the 2nd driven gear, 1st-2nd bulk ring and
insert onto driven shaft. (1.6 L model)
B3M0078F
S3M0445A