MAIN SHAFT ASSEMBLY FOR SINGLE-RANGE
MANUAL TRANSMISSION AND DIFFERENTIAL
D: ASSEMBLY
1. EXCEPT 2.5 L AND TURBO MODEL
1) Assemble when each sleeve and hub assembly
are disassembled.
NOTE:
Position the open ends of spring 120° apart.
2) Install the 3rd drive gear, baulk ring, sleeve and
hub assembly for 3rd needle bearing on transmis-
sion main shaft.
NOTE:
Align the groove in baulk ring with shifting insert.
3) Install the 4th needle bearing race onto trans-
mission main shaft using ST1, ST2 and a press.
CAUTION:
Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
ST1 899714110
ST2 499877000
4) Install the baulk ring, needle bearing, 4th drive
gear and 4th gear thrust washer to transmission
main shaft.
NOTE:
Align the baulk ring and gear & hub assembly with
key groove.
B3M1366A
MT-70
REMOVER
RACE 4-5 INSTALLER
(A) 4th needle bearing race
(A) Groove
(B) 4th gear side
B3M0543D
S3M0045A