Transfer Case And Extension Case Assembly - Subaru Impreza 2003 Service Manual

TRANSFER CASE AND EXTENSION CASE ASSEMBLY

9. Transfer Case and Extension
Case Assembly
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 5MT-38, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-48, REMOVAL, Switch-
es and Harness.>
3) Remove the transfer case with extension case
assembly.
4) Remove the shifter arm.
5) Remove the extension case assembly.
B: INSTALLATION
1) Install the center differential and transfer driven
gear into transfer case.
2) Remove the bearing outer race from extension
case.
MT-00116
3) While pressing the bearing outer race horizontal-
ly, turn the driven shaft ten rotations.
4) Measure the height "W" between transfer case
and taper roller bearing on the transfer driven gear.
MT-00117
5) Measure the depth "X".
5MT-53
MANUAL TRANSMISSION AND DIFFERENTIAL
(B)
(A) Bearing outer race
(B) Extension case
MT-00118
(A)
MT-00119
MT-00120