Transfer Case And Extension Case Assembly - Subaru Legacy 2003 Service Manual

TRANSFER CASE AND EXTENSION CASE ASSEMBLY

9. Transfer Case and Extension
Case Assembly
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-32, REMOVAL, Manual
Transmission Assembly.>
2) Remove back-up light switch and neutral posi-
tion switch. <Ref. to MT-42, REMOVAL, Switches
and Harness.>
3) Remove transfer case with extension case as-
sembly.
4) Remove shifter arm.
5) Remove extension case assembly.
B: INSTALLATION
1) Install center differential and transfer driven gear
into transfer case.
2) Remove bearing cone from the extension case
assembly, and install to taper roller bearing of the
transfer driven gear.
3) While pressing the bearing cone horizontally,
turn the driven shaft ten rotations.
4) Measure height "W" between transfer case and
taper roller bearing on the transfer driven gear.
MT-00116
5) Measure depth "X".
NOTE:
Measure with bearing cone and thrust washer re-
MT-00117
moved.
6) Calculate space "t" using the following equation:
t = X − W + 0.2 to 0.3 mm (0.008 to 0.012 in)
MT-00118
MT-47
MANUAL TRANSMISSION AND DIFFERENTIAL
( B )
(A) Bearing cone (Extension case)
(B) Extension case
X
( A )
MT-00119
W
MT-00120
MT-00121