Suzuki Wagon R Manual page 236

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
D Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View" under "Gener-
al Description" in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and "Service Precau-
tions" under "On-Vehicle Service" in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned to the
"LOCK" position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
D When inspecting and servicing vehicle equipped with ABS, be sure to refer to section 5E1 first.
D All brake fasteners are important attaching parts in that they could affect the performance of vital parts
and systems, and/or could result in major repair expense. They must be replaced with one of same part
number or with an equivalent part if replacement becomes necessary. Do not use a replacement part of
lesser quality or substitute design. Torque values must be used as specified during reassembly to as-
sure proper retention of all parts. There is to be no welding as it may result in extensive damage and
weakening of the metal.
DIAGNOSIS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PIPE/HOSE/MASTER CYLINDER
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARKING AND REAR BRAKE
GENERAL DESCRIPTION
DIAGNOSIS
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Road Testing Brakes . . . . . . . . . . . . . . . . . .
Brake Fluid Leaks . . . . . . . . . . . . . . . . . . . .
Substandard or Contaminated
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis Table . . . . . . . . . . . . . . . . . . . . . .
CHECK AND ADJUSTMENT
Bleeding Brakes . . . . . . . . . . . . . . . . . . . . . .
Brake Pedal Free Height Check
Brake (Stop) Light Switch Check
Excessive Pedal Travel Check
Brake Pedal Play Check
Brake Fluid Level Check
SECTION 5
BRAKES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS
. . . . . . . . . . . . . . 5- 2
5- 3
5- 3
5- 3
5- 3
5- 4
. . . . . . . . . . . . 5- 7
5- 7
. . . . . . . . 5- 9
. . . . . . . 5- 9
. . . . . . . . . 5- 9
. . . . . . . . . . . . . . . 5-10
. . . . . . . . . . . . . . . 5-10
Brake Hose and Pipe Check
Master Cylinder Check
Brake Disc Check . . . . . . . . . . . . . . . . . . . .
Brake Pad Check . . . . . . . . . . . . . . . . . . . . .
Brake Shoe Check . . . . . . . . . . . . . . . . . . . .
Parking Brake Inspection and
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . .
Flushing Brake Hydraulic System
Fluid Pressure Test . . . . . . . . . . . . . . . . . . .
Booster Operation Check
TIGHTENING TORQUE
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIAL
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . .
BRAKES 5-1
5-3
5A-1
5B-1
5C-1
. . . . . . . . . . . 5-10
. . . . . . . . . . . . . . . . 5-10
5-11
5-11
5-11
5-12
. . . . . . . 5-13
5-13
. . . . . . . . . . . . . . 5-15
5-17
. . . . . . . . 5-17
5-17
5