Suzuki Wagon R Manual page 115

3B-12 MANUAL RACK AND PINION
INSTALLATION
1) Install new tie rod (1) to rack (2).
2) Hold rack with soft jawed vise and tighten tie rod to specified
torque.
Tightening Torque
.
(a): 85 N m (8.5 kg-m, 61.5 lb-ft)
3) Caulk a part of tie rod indicated in figure with punch (1).
4) Apply sealant to gear case groove "A" indicated in figure.
"A": Sealant, 99000-31120
Position boot properly in grooves of gear case (or rack side
mount) and tie rod.
After this, check to ensure that boot is free from twist and dent.
5) Fasten boot with new band and clip securely.
Special Tool
(A): 09943-55010
6) Install tie rod end lock nut and tie rod end to tie rod.
Position lock nut to marking (1) made in removal.
NOTE:
When tie rod was replaced, measure length "a" on removed
tie rod and use it on new replacement tie rod so as to posi-
tion lock nut properly.
7) For installation procedures following the above, use Steps 1) –
12) in INSTALLATION of STEERING GEAR CASE.