Suzuki Wagon R Manual page 646

REASSEMBLY
Reverse disassembly procedure for reassembly noting the follow-
ing.
D Apply grease to current part referring to figure in page 6G1-5.
D Install pinion drive lever into drive housing referring to page
6G1-5 especially for its direction.
D Do not reuse armature shaft bushes. If replacement, install new
ones.
D Tighten bolts and nuts to specified torque referring to page 6G1-5.
D Pay attention to an installation location of armature shaft washers
referring to page 6G1-5.
D Upon completion of assembly, carry out "PERFORMANCE
TEST" in this section.
D Tighten battery cable nut to specified torque.
Tightening Torque
.
11 N m (1.1 kg-m, 8.0 lb-ft)
PERFORMANCE TEST
WARNING:
When performing the following test, be sure to connect the
battery and the starting motor with a lead wire of the same
size as the cable that was originally used there.
CAUTION:
Each test must be performed within 3 – 5 seconds to avoid
coil from burning.
1) Pull-In Test
Disconnect lead wire (1) from terminal 'M' (2), and connect bat-
tery to magnetic switch as shown.
Check the plunger and pinion (over-running clutch) move out-
ward.
If plunger and pinion (over-running clutch) don't move, replace
magnetic switch.
2) Hold-In Test
While connected as above with plunger out, disconnect nega-
tive lead (1) from terminal 'M' (2).
Check that plunger and pinion remain out.
If plunger and pinion return inward, replace magnetic switch.
CRANKING SYSTEM 6G1-11