Honda Nighthawk CB750SC 1984 Manuals

Manuals and User Guides for Honda Nighthawk CB750SC 1984. We have 1 Honda Nighthawk CB750SC 1984 manual available for free PDF download: Shop Manual

Honda Nighthawk CB750SC 1984 Shop Manual (336 pages)

Brand: Honda | Category: Motorcycle | Size: 14 MB

Important Safety Notice
2
Contents
3
How to Use this Manual
3
General Information
4
General Safety
4
Service Rules
4
Label Identification
5
Specifications
6
Torque Values
8
Tools
10
Cable and Harness Routing
12
Emission Control Systems
16
Source of Emissions
16
Exhaust Emission Control System
16
Crankcase Emission Control System
16
Evaporative Emission Control System
17
Noise Emission Control System
17
Emission Control Information Label
18
Emission Control Information Update Label
18
Vacuum Hose Routing Diagram Label
18
Engine Lubrication Diagram
19
Lubrication
20
Lubrication: Troubleshooting
21
Engine Oil Level
22
Engine Oil and Filter Change
22
Oil Pressure Check
23
Pressure Relief Valve/Oil Strainer
24
Oil Pan Removal
24
Relief Valve Inspection
24
Oil Strainer Cleaning
25
Oil Pump Removal
26
Oil Pan Installation
26
Oil Pump Disassembly
27
Oil Pump Inspection
28
Oil Pump Assembly
29
Oil Pump Installation
30
Cooler Inspection
31
Cooler Removal
31
Cooler Installation
31
Final Drive Oil Check
32
Final Drive Oil Change
32
Control Cable Lubrication
32
Lubrication Points
33
Maintenance
34
Maintenance Schedule
36
Fuel Lines
37
Fuel Strainer
37
Throttle Operation
38
Carburetor Choke
39
Air Cleaner
39
Crankcase Breather
40
Spark Plugs
40
Carburetor Synchronization
41
Brake Fluid
42
Brake Shoe/Pad Wear
42
Brake System
42
Brake Pedal Height
43
Brake Pedal Free Play
43
Brake Light Switch
44
Headlight Aim
44
Clutch
45
Side Stand
45
Suspension
45
Anti-Dive System Inspection
46
Nuts, Bolts, Fasteners
47
Wheels
47
Steering Head Bearings
47
Fuel System Diagram
49
Fuel System Information
50
Fuel System Troubleshooting
51
Carburetor Removal
52
Vacuum Chamber Removal
53
Vacuum Chamber Installation
54
Float Chamber Removal
55
Float Level
55
Float and Jets
55
Choke (Bystarter) Valve Removal
56
Carburetor Separation
58
Choke (Bystarter) Valve Installation
58
Carburetor Cleaning
59
Carburetor Installation
61
Pilot Screw Removal/Installation
62
Pilot Screw Adjustment
63
Limiter Cap Installation
63
High Altitude Adjustment
64
Fuel Tank Removal
65
Fuel Valve Diaphragm Test
65
Fuel Valve Diaphragm Replacement
65
Fuel Strainer Cleaning
66
Air Cleaner Case Removal
67
Fuel Tank Installation
67
Air Cleaner Case Installation
68
Purge Control Valve Inspection
69
Vacuum Hose Routing Diagram
70
Engine Diagram
71
Engine Removal/Installation - Information
72
Engine Removal
73
Engine Installation
76
Cylinder Head/Valves Diagram
77
Cylinder Head/Valves Specifications
78
Cylinder Head/Valves Troubleshooting
79
Camshaft Removal
80
Camshaft Bearing Surfaces Inspection
83
Camshafr Runout Inspection
83
Cam Lobe Height Check
83
Camshaft Oil Clearance Check
84
Hydraulic Tappet Removal
85
Rocker Arm Inspection
85
Hydraulic Tappet Inspection
85
Cylinder Head Disassembly
86
Cam Chain Guide and Tensioner Inspection
88
Cylinder Head Disassembly
89
Cylinder Head Inspection
89
Valve Spring Free Length Check
90
Valve Stem-To-Guide Clearance Check
90
Valve Guide Replacement
91
Valve Seat Inspection/Refacing
92
Cylinder Head Assembly
93
Cylinder Head Installation
94
Hydraulic Tappet Installation
97
Camshaft Installation
98
Cylinder/Piston Diagram
103
Cylinder/Piston Specifications
104
Cylinder/Piston Troubleshooting
104
Cylinder Removal
105
Piston Removal
106
Piston/Piston Ring Inspection
107
Piston Ring Installation
109
Piston Installation
110
Cylinder Installation
110
Clutch Diagram
113
Clutch Specifications
114
Clutch Troubleshooting
115
Clutch Fluid Replacement/Air Bleeding
116
Clutch Master Cylinder Disassembly
118
Master Cylinder I.D. Inspection
119
Master Piston O.D. Inspection
119
Clutch Master Cylinder Assembly
119
Clutch Slave Cylinder Disassembly
120
Piston O.D. Inspection
121
Cylinder I.D. Inspection
122
Clutch Slave Cylinder Assembly
122
Clutch Disassembly
123
Clutch Spring Check
125
Clutch Disc Check
125
Clutch Plate Check
125
Clutch Assembly
126
Clutch Outer Check
126
Gearshift Linkage Diagram
129
Gearshift Linkage Troubleshooting
130
Gear Position Switch Removal
131
Gearshift Pedal Removal
131
Gear Position Switch Installation
131
Gearshift Pedal Installation
132
Gearshift Linkage Removal
133
Gearshift Linkage Inspection
135
Gearshift Linkage Assembly
135
Crankcase Diagram
139
Crankcase - Information
140
Crankcase Disassembly
141
Crankcase Assembly
143
Transmission Diagram
147
Transmission Specifications
148
Transmission Troubleshooting
149
Shift Forks and Shift Drum Removal
150
Shift Forks and Shift Drum Inspection
150
Transmission Disassembly
152
Shift Forks and Shift Drum Installation
152
Transmission Inspection
153
Transmission Assembly
154
Mainshaft Check
154
Countershaft Check
155
Transmission Installation
156
Output Gear Case
157
Output Drive Gear (Countershaft) Removal
157
Countersharft Bearing Replacement
158
Output Drive Gear (Countershaft) Installation
159
Output Driven Gear Removal
161
Output Driven Gear Bearing Replacement
163
Output Driven Gear Case Bearing Replacement
164
Output Driven Gear Installation
165
Gear Tooth Contact Pattern Check
167
Backlash Inspection
168
Crankshaft/Starter Clutch
171
Crankshaft/Starter Clutch Specifications
172
Crankshaft/Starter Clutch Troubleshooting
172
Starter Clutch/Alternator Shaft
173
Starter Clutch Disassemby/Inspection
174
Alternator Shaft Disassembly/Inspection
175
Crankcase Bearing Replacement
176
Alternator Drive Chain Tensioner Disassembly/Inspection
177
Alternator Drive Chain Tensioner Assembly
178
Alternator Shaft Assembly
179
Starter Clutch Assembly
180
Starter Clutch/Alternator Shaft Installation
181
Connecting Rod/Crankshaft Removal
182
Crankshaft Runout Check
183
Cam Chain Length Check
183
Bearing Inspection
184
Alternator Chain Length Check
184
Connecting Rods Check
184
Main Bearings Check
185
Bearing Selection
186
Connecting Rod Bearing Inserts
186
Crankshaft/Connecting Rod Installation
188
Final Drive Diagram
191
Final Drive Specifications
192
Final Drive Troubleshooting
193
Final Drive Removal
194
Drive Shaft Removal
194
Drive Shaft Disassembly
194
Drive Shaft Assembly
196
Universal Joint Removal/Installation
197
Final Drive Gear
198
Ring Gear Removal
198
Ring Gear Bearing Removal
199
Case Cover Oil Seal Replacement
199
Pinion Gear Removal
199
Pinion Bearing Removal
201
Pinion Retainer Oil Seal Replacement
201
Case Bearing and Oil Seal Replacement
202
Breather Hole Cleaning
203
Pinion Gear Assembly
203
Ring Gear Assembly
204
Pinion Joint Installation
209
Final Drive Installation
210
Front Wheel/Suspension Diagram
213
Front Wheel/Suspension Specifications
214
Front Wheel/Suspension Troubleshooting
215
Handlebars
216
Handlebars Installation
218
Front Wheel Removal
222
Front Wheel Inspection
223
Wheel Bearing Check
224
Wheel Balance Check
224
Front Wheel Assembly
226
Front Wheel Installation
229
Front Fork Removal
230
Front Fork Disassembly
231
Front Fork Inspection
234
Anti-Dive Case
235
Front Fork Assembly
237
Front Fork Installation
240
Steering Stem Removal
241
Bearing Replacement
242
Steering Stem Installation
244
Steering Head Bearing Preload
246
Rear Wheel/Suspension/Brake Diagram
248
Rear Wheel/Suspension/Brake Specifications
249
Rear Wheel/Suspension/Brake Troubleshooting
250
Rear Wheel Removal
251
Rear Wheel Disassembly
253
Rear Wheel Assembly
253
Rear Wheel Installation
254
Rear Brake Drum Inspection
255
Lining Thickness Inspection
256
Rear Brake Disassembly
256
Rear Brake Assembly
256
Rear Brake Linkage Removal
258
Rear Brake Linkage Installation
259
Shock Absorber Removal
260
Shock Absorber Disassembly
260
Shock Absorber Spring Free Length
261
Rear Shock Absorber Assembly - Diagram
262
Rear Shock Absorber Installation
263
Swing Arm Removal
264
Swing Arm Installation
266
Hydraulic Brake Diagram
268
Hydraulic Brake Specifications
269
Hydraulic Brake Troubleshooting
270
Brake Fluid Replacement/Air Bleeding
271
Brake Fluid Draining
271
Brake Fluid Filling
271
Air Bleeding (Brake)
272
Brake Pad/Disc
273
Pad Replacement
273
Master Cylinder Disassembly
275
Disc Thickness
275
Brake Disc Warpage
275
Master Cylinder Inspection
276
Master Cylinder Assembly
277
Brake Calipers Removal
278
Brake Calipers Disassembly
278
Piston Inspection
279
Cylinder Inspection
279
Brake Calipers Assembly
280
Brake Calipers Installation
280
Caliper Bracket Removal
281
Caliper Bracket Installation
281
Exhaust Muffler/Rear Fender Diagram
283
Exhaust Muffler/Rear Fender Information
284
Muffler Removal
285
Muffler Installation
285
Rear Fender Removal
286
Rear Fender Installation
286
Battery/Charging System Diagram
287
Battery/Charging System Specifications
288
Battery/Charging System Troubleshooting
289
Battery Removal
290
Testing Specific Gravity
290
Charging System - Current Test
291
Battery Charging
291
Alternator Output Test
292
Stator Coil Continuity Test
292
Field Coild Continuity Test
292
Alternator Removal
293
Alternator Assembly
294
Voltage Regulator/Rectifier Test
296
Ignition System Diagram
297
Ignition System Service Information/Troubleshooting
298
Ignition Coil Continuity Test
299
Transistorized Ignition System
300
Pulse Generator Test
300
Pulse Generator Replacement
300
Spark Unit
301
Electric Starter Diagram
303
Electric Starter Specifications/Troubleshooting
304
Starter Motor Removal
305
Brush Inspection
306
Commutator Inspection
306
Field Coil Inspection
307
Starter Motor Assembly/Installation
307
Starter Relay Switch Inspection
308
Clutch Diode Removal
309
Clutch Diode Inspection
309
Lights/Instruments/Switches Service Information/Specifications
310
Headlight Bulb Replacement
311
Headlight Removal
311
Instruments Removal
312
Headlight Installation
312
Instruments Disassembly
313
Ignition Switch
314
Instruments Assembly/Installation
314
Ignition Switch Removal/Installation
315
Ignition Switch Disassembly/Assembly
315
Oil Pressure Warning System Inspection
316
Oil Pressure Switch Replacement
316
Brake Light Switches
317
Gear Position Switch
317
Clutch Switch
318
Handlebar Switches
318
Fuel Sensor/Meter
319
Fuel Sensor Inspection
319
Tachometer
320
Horn
320
Fuel Meter Inspection
320
Taillight Sensor
321
Turn Signal Bulb Replacement
321
Tail/Brake Light Bulb Replacement
322
Tail/Brake Light Removal/Installation
322
License Light Bulb Replacement
323
Licence Light Removal/Installation
323
Wiring Diagram
326
Technical Features
327
Hydraulic Tappets
327
NEW TRAC (Torque Reactive Anti-Dive Control) Front Suspension
329
Troubleshooting
331
Engine Does Not Start or Is Hard to Start
331
Engine Lacks Power
332
Poor Performance at Low and Idle Speed
333
Poor Performance at High Speed
333
Hydraulic Tappet Noise
334
Poor Handling
335

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Honda Nighthawk CB750SC 1984 Manuals

Honda Nighthawk CB750SC 1984 Shop Manual (336 pages)

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