Front Master Cylinder Removal; Front Master Cylinder Disassembly - Honda XL200 2001 Shop Manual

HYDRAULIC BRAKE
FRONT MASTER CYLINDER
REMOVAL
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• Avoid spilling fluid on painted, plastic or rubber parts. Place
a shop towel over these parts whenever the system is
serviced.
NOTE
• When removing the brake hose bolt, cover the end of the
hose to prevent contamination.Secure the hose to prevent
fluid from leaking out.
Drain the front brake hydraulic system (page 13-3).
Remove the oil bolt and disconnect the brake hose.
Remove the master cylinder holder bolts, holder and master
cylinder.
DISASSEMBLY
Remove the pivot nut/bolt and brake lever.
Remove the screw and front brake light switch.
Remove the piston boot, snap ring and washer from the master
cylinder body.
TOOL:
Snap ring pliers
Remove the piston and spring.
Clean the inside of the master cylinder and reservoir with brake
fluid.
1 3 -6
MASTER CYLINDER
BOLTS
BRAKE LIGHT SWITCH
SNAP RING
SNAP RING PLIER
MASTER CYLINDER
SPRING MASTER PISTON
XL2 0 0
HOLDER