Nordson ProBlue Flex Manuals

Manuals and User Guides for Nordson ProBlue Flex. We have 3 Nordson ProBlue Flex manuals available for free PDF download: Product Manual, Manual, User Manual

Nordson ProBlue Flex Product Manual (418 pages)

Adhesive Melter with BBconn Controls

Brand: Nordson | Category: Melting Machines | Size: 12.91 MB

Table of Contents
3
Safety

15
- Safety Alert Symbols
  15
- Responsibilities of the Equipment Owner
  16
- Applicable Industry Safety Practices
  17
- Equipment Safety Information
  19
  - Equipment Shutdown
    20
    
    Relieving System Hydraulic Pressure
    20
    
    De-Energizing the System
    20
    
    Disabling the Applicators
    20
  - General Safety Warnings and Cautions
    21
  - Other Safety Precautions
    24
  - First Aid
    24
- Safety Labels and Tags
  25
Description

27
- Key Components
  28
  - Melter User Interface
    29
- Product Description
  30
  - Intended Use
    31
  - Limitations of Use
    31
  - Electromagnetic Compatibility (EMC)
    31
  - Residual Risks
    32
  - Experience of Installation Personnel
    32
- Theory of Operation
  33
  - Functional Blocks
    34
    
    Low Voltage Controller (LVC)
    34
    
    Power Distribution and Control
    35
    
    DC Power Supply
    35
    
    Temperature Control Modules
    35
    
    User Interface(S)
    36
    
    Adhesive Level Sensor
    36
    
    Optional Functional Blocks
    36
  - How the Blocks Operate as a System
    37
- Melter Configuration Codes
  38
  - Melter Identification
    39
- Other Sources of Information
  40
Installation

41
- Overview
  41
- Quick-Start
  42
  - Additional Information
    42
  - Experience of Installation Personnel
    42
- Melter Installation
  43
  - Installation Tasks
    43
- Installation Requirements
  44
  - Melter Clearances
    44
  - Ventilation
    46
  - Electrical Power
    46
  - Compressed Air
    47
  - Melter Mounting Considerations
    48
- Unpack the Melter
  49
  - Contents of the Installation Kit
    49
  - Customer-Supplied Materials
    50
- Mount the Melter
  50
- Configure the Electrical Service
  57
  - Melter Power Requirements
    57
    
    Kg Tank (T04, X04)
    57
    
    Kg and 10 Kg Tank (T07, X07, T10, X10)
    58
    
    Kg/Hr MOD (M07, Z07)
    58
    
    Kg/Hr MOD (M14, Z14)
    59
    
    Kg Tank (T15, X15)
    59
    
    Kg/Hr MOD (M21, Z21)
    60
  - Connecting Power Cables
    61
- Connect a Pump Control Signal
  65
  - Connecting Power to the Solenoid Valve
    66
  - Single Acting Pump Operation Notes
    67
- Connect a Compressed Air Supply
  68
- Connect Hoses and Applicators
  71
  - Connecting the Hoses
    71
  - Connecting the Applicators
    74
- Set up the Melter
  75
  - Using the OLED User Interface
    75
- Set up the Melter Inputs and Outputs (I/O)
  76
  - I/O Connections
    76
  - Input Parameters
    77
  - Output Parameters
    78
- Install Optional Accessories
  80
Basic Melter Operation

81
- Operator Level Tasks
  81
- Additional Information
  81
- Melter Operation
  82
  - Filling the Melter Tank
    82
  - Starting the Melter for the First Time
    84
- OLED User Interface
  85
  - Commissioning Setup Wizard
    85
  - Describing the Home Screen
    87
    
    Navigation Controls
    88
    
    Master Controls
    90
    
    System LED Indicators
    91
  - System Status Chart
    92
  - Toggle Switch
    93
  - Shutting down the Melter
    94
Maintenance

95
- Relieving System Pressure
  96
- Locking out External Communications
  97
- Cleaning the Melter
  97
- Servicing the Pump
  98
  - Supplies
    98
- Lubricating the Pump
  99
  - Service Kit
    99
- Replacing the Filter
  99
- Draining the Tank
  100
- Cleaning the Tank
  102
Troubleshooting

103
- About this Section
  103
- Safety
  103
- Troubleshooting Checklist
  104
  - Overview
    104
    
    AC Power
    104
    
    DC Power
    104
    
    Level
    104
    
    Fill
    105
    
    Lid Switch
    105
    
    Temperature Control
    105
    
    Pump, Pneumatics and Pressure Control
    106
    
    User Interface
    106
    
    Standard I/O
    106
    
    Usb
    107
    
    Clock/Scheduler
    107
    
    Communications
    107
    
    Remote Color Touchscreen (if Used)
    107
    
    Software
    107
    
    Melters with 480V Transformer Base
    108
    
    Other Options, Accessories, Upgrades, Future Product Enhancements
    108
  - 400/480 Volt Melters
    108
- About Built-In Diagnostics
  109
- About Nordnet
  110
- Troubleshoot the Melter
  122
- Troubleshoot the Fill System
  131
  - Fill Time Limit
    131
  - Fill System Troubleshooting Table
    132
  - Calibrating the Level Sensor
    133
  - Cleaning Adhesive bin Blockage
    133
Technical Data

135
- General Specifications
  135
- Pump Specifications
  136
- Melter Specifications
  137
  - 4, 7, 10 Kg Tank Melters
    137
  - And 14 Kg MOD Melters
    137
  - A and B Chassis for 240V and 480V Melters
    137
- Electrical Specifications
  138
- Melter Power Requirements
  138
  - Kg Tank (T04, X04)
    138
  - Kg and 10 Kg Tank (T07, X07, T10, X10)
    139
  - Kg/Hr MOD (M07, Z07)
    139
  - Kg/Hr MOD (M14, Z14)
    140
  - Kg Tank (T15, X15)
    140
  - Kg/Hr MOD (M21, Z21)
    141
- Discrete I/O
  141
  - Standard Remote Input/Output
    141
- Communication
  142
- Pressure Management
  142
- Fill System Specifications
  143
- Melter Dimensions
  144
- Melter Sub-Base Dimensions
  147
- Wiring Diagram - Electrical Box Enclosure Layout
  148
- Wiring Diagram - Input Power
  149
- Wiring Diagram - Power Distribution
  150
- Wiring Diagram - Power Distribution Expansion Board
  151
- Wiring Diagram - Low Voltage Control Board
  152
- Wiring Diagram - Melt and Manifold (Melt on Demand)
  155
- Wiring Diagram - Hoses and Applicators
  156
- Wiring Diagram - 4 Channel Power Module #2
  158
- Wiring Diagram - TB3 Variations
  159
- Wiring Diagram - Light Tower
  160
- Wiring Diagram - Legacy Inputs/Outputs
  161
- Wiring Diagram - Chassis Ground
  162
- Wiring Diagram - Hose/Applicator Expansion Base
  163
- Wiring Diagram - Hose/Applicator Ground Tree
  164
- Wiring Diagram - Hose/Applicator Expansion Power Module #3
  165
- Wiring Diagram - Hose/Applicator Expansion Power Module #4
  166
- Wiring Diagram - Adhesive Tracking Board
  167
Parts

169
- Using the Illustrated Parts Lists
  169
  - Problue Flex Melter Assembly
    170
  - Melt on Demand Melter
    184
  - Additional Tank Components
    187
  - Manifold Modules
    188
  - Filter Manifold for Double Acting Pumps
    192
  - Filter Manifold for Single Acting Pumps
    194
  - Hose Manifold
    196
  - Pump Parts
    197
  - Manifold Heater Module
    198
    
    Heater Plate Parts
    200
  - Lid Module
    202
  - Fill Lid Module
    204
  - Electrical Cabinet Assembly
    206
  - Blank Hose/Applicator Module
    209
  - 4/6 Channel Hose/Applicator Module
    209
  - OLED Electrical Enclosure Door
    210
  - OEM Electrical Enclosure Door
    211
  - Heater Harness
    212
  - Standard Double Acting Regulator
    213
  - Double Acting Regulator with Transducer
    214
  - Standard Double Acting Remote Run up Regulator
    215
  - P1 Single Acting Pneumatic Panel Assembly Service Kit
    216
  - P2 Single Acting Pneumatic Panel Assembly Service Kit
    216
  - Standard Single Acting Regulator Module with Gauge
    217
  - Standard Single Acting Regulator Module with Transducer
    218
  - Lid Switch Module
    219
  - Lid Switch Replacement Parts
    220
  - Enclosure Module
    222
    
    Kg/7 MOD/14 MOD Enclosure Module
    222
  - Electrical Cables and Fuses
    226
- Ship-With Kit
  228
- Service Kits
  229
  - E-Box Enclosure Service Kits
    229
    
    Assorted Jumper Harness Pack Kit
    229
    
    OLED Electrical Door Service Kit
    229
    
    OEM Electrical Door Service Kit
    229
    
    E-Box Knockout Service Kit
    229
    
    E-Box Full Replacement Service Kit
    230
    
    LVC Replacement Service Kit
    230
    
    Power Supply Service Kit
    230
    
    Power Distribution Replacement Service Kit
    230
    
    4-Channel Hose/Applicator Module Service Kit
    231
    
    Temperature Control Module Service Kit
    231
    
    4-Channel Hose/Applicator Blank Service Kit
    231
    
    Power Distribution Expansion Service Kit
    231
    
    15 Amp Fuse Service Kit
    232
  - Pump Service Kits
    233
    
    Pump Replacement Service Kit
    233
    
    Pump Service Kit
    233
    
    High Output Double Acting Pump Replacement Service Kit
    234
    
    High Output Double Acting Pump Service Kit
    235
    
    Single Acting High Output Pump Replacement Service Kit
    235
    
    Single Acting High Output Pump Service Kit
    236
    
    Low Viscosity Pump Replacement Service Kit
    236
    
    Low Viscosity Pump Service Kit
    237
    
    Low Pressure Pump Replacement Service Kit
    237
    
    Low Pressure Pump Service Kit
    238
    
    Low Pressure/Low Viscosity Pump Replacement Service Kit
    238
    
    Low Pressure Low Viscosity Pump Service Kit
    239
    
    Magnetic Actuator Service Kit
    240
    
    Air Valve Assembly Service Kit
    240
    
    Magnetic Fork Service Kit
    240
    
    Airline Service Kit
    240
    
    Pump and PDV Fittings Service Kit
    241
    
    Single Acting Airline , P1 and P2 Service Kit
    241
  - Lid Service Kits
    241
    
    Lid Switch Service Kit
    241
    
    Fill Lid Filter Service Kit
    241
    
    FF Inlet Tube Service Kit
    242
    
    Size a Replacement Lid Service Kit
    242
    
    Size B Replacement Lid Service Kit
    242
    
    Size a Fill Lid Replacement Service Kit
    242
    
    Size B Fill Lid Replacement Service Kit
    243
  - Tank Service Kits
    243
    
    4/7Kg and 7/14 Kg/Hr MOD Level Sensor Service Kit
    243
    
    10 Kg Level Sensor Service Kit
    243
    
    Kg 230V Tank Service Kit
    244
    
    Kg 400/480V Tank Service Kit
    245
  - Grid/Hopper Service Kits
    246
    
    MOD 7 Kg, 700W, 230V Grid/Hopper Service Kit
    246
    
    MOD 14 Kg, 1200W, 230V Grid/Hopper Service Kit
    246
    
    MOD 7 Kg, 700W, 400/480V Grid/Hopper Service Kit
    247
    
    MOD 14 Kg, 1200W, 400/480V Grid/Hopper Service Kit
    247
  - Manifold Service Kits
    248
    
    Standard Hose Manifold Service Kit
    248
    
    Manifold Filter Service Kit
    248
    
    Manifold Center Service Kit
    248
    
    Single Acting Pump Manifold Filter Service Kit
    249
  - Heater Service Kits
    249
    
    480V, 2500W Heater Block Service Kit
    249
    
    480V, 1000W Heater Block Service Kit
    250
  - Enclosure Service Kits
    251
    
    Mounting Plate (Sub-Base) Service Kit
    251
    
    Kg Tank and 7/14 MOD
    251
    
    Mounting Plate (Sub-Base) Service Kit, 7/10 Kg Tank
    251
  - Insulation Service Kits
    252
    
    Kg Tank Insulation Service Kit
    252
    
    MOD Insulation Service Kit
    252
  - Manifold Insulation Service Kits
    253
    
    Standard Manifold Kit Guard Service Kit
    253
    
    Manifold Insulation Service Kit
    253
    
    MOD Manifold Insulation Service Kit
    253
- Upgrade Kits
  254
  - Fill Upgrade Kit, Size a
    254
  - Fill Upgrade Kit, Size B
    254
  - To 6 H/A Expansion Kit
    255
  - To 4 H/A Expansion Kit
    255
  - Legacy I/O Kit
    256
  - External USB Kit
    256
  - Size a Tank Lock Kit
    256
  - Size B Tank Lock Kit
    257
  - MOD 14, 1200W, 400/480V Kit
    257
  - MOD 7, 700W, 400/480V Kit
    257
  - MOD 14, 1200W, 200/240V Kit
    257
  - MOD 7, 700W, 200/240V Kit
    258
  - App Module Upgrade Kit
    258
  - Pneumatic Assembly P2 Upgrade Kit
    258
  - Pneumatic Assembly P3 Upgrade Kit
    259
- Spare Parts List
  260
- General Parts
  265
Calculating Melter Power Requirements

269
Appendix A

269
Appendix B

273
Appendix B SP Pump Diagnostics and Repair

273
Appendix C the Bbconn Cloud

309
- Web Address
  309
- List of Browsers
  309
- Key Functions
  309
- Importing and Exporting Files
  310
Appendix D

311
Appendix D Adhesive Tracking System

311
- Overview
  311
  - Intended Use
    312
  - Unintended Use
    312
- Theory of Operation
  313
- Technical Data
  315
  - Specifications
    315
  - Useful Calculations and Conversion Formulas
    316
    
    Specific Gravity Calculation
    316
    
    K-Factor Calculation
    316
    
    Conversions
    317
- I/O Declarations on the ATS Board
  318
- Flow Meter Assembly Parts Lists
  320
  - Flow Meter and Sensor Parts
    320
  - Flow Meter Parts
    322
- ATS Service Kits
  324
  - ATS Upgrade Kit
    324
  - ATS Hose Manifold Kit
    324
  - ATS PCA Kit
    325
  - Inductive Sensor Cable Kit
    325
  - ATS Manifold Guard Kit
    325
  - ATS Service Kit
    326
Appendix E Optional Accessories

327
- Available Accessories
  327
- Air Pressure Relief Valve
  328
  - Air Pressure Relief Valve Kit
    328
- Wi-Fi Module
  329
  - Wi-Fi Module Service Kit
    329
- Light Tower
  330
  - Light Tower Board and Light Tower Service Kit
    331
  - Light Tower Board Only Service Kit
    331
- Communication Cards
  332
- Remote Touchscreen User Interface
  334
- Fulfill System
  336
  - Dimensions
    336
    
    Adhesive Storage bin Dimensions
    337
  - Fulfill System Specifications
    339
  - Single-Feed Adhesive Storage bin
    340
  - Multi-Feed Adhesive Storage bin
    342
  - Sequencer
    344
  - Adhesive Transfer Hose Parts
    348
  - Adhesive bin Pump Parts
    350
  - Suction Lance Kit
    352
  - Transfer Hose Solenoid Harnesses
    354
  - Quick Disconnect Kits (Optional
    355
  - Service Kits
    356
    
    Field Install Kits
    356
Appendix F

357
Appendix F Problue Flex 400/480 Volt Transformer

357
- Overview
  357
  - Intended Use
    358
  - Unintended Use
    358
  - Transformer Function
    358
- Installation
  359
- Troubleshooting
  376
- Parts
  378
- Wiring Diagrams
  385
Appendix G

389
Appendix G Hose/Applicator Expansion Base

389
- Overview
  389
  - Safety
    390
  - Intended Use
    390
  - Unintended Use
    390
  - Melter Firmware Requirements
    390
- Installation
  390
- Troubleshooting
  401
  - General Troubleshooting
    401
  - Troubleshooting Specific to Expansion Base
    402
    
    Expansion Base Circuit Board Indicators
    403
    
    I/O Declarations for the 4 Channel Temperature Control Expansion Board
    404
- Block Diagrams
  405
- Expansion Base Selection
  407
  - 240 Voltage - Legacy and Standard Warmup
    407
- Expansion Base Parts
  410
- Wiring Diagrams
  412

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