Nordson ProBlue P4 Manuals

Nordson ProBlue P4 Manuals

Manuals and User Guides for Nordson ProBlue P4. We have 1 Nordson ProBlue P4 manual available for free PDF download: Customer Product Manual

Nordson ProBlue P4 Customer Product Manual

Nordson ProBlue P4 Customer Product Manual (320 pages)

Adhesive Melters

Brand: Nordson | Category: Melting Machines | Size: 3.98 MB

Table of Contents

Table of Contents
3
Safety Alert Symbols
11
Responsibilities of the Equipment Owner
12
Applicable Industry Safety Practices
13
Equipment Safety Information
15
Safety Labels and Tags
21
Description

23
- Other Sources of Information
  24
  - Installation Guide
    24
  - User's Guide
    24
  - Online Support
    24
  - Product Resource CD
    24
- Product Description
  25
  - System Components
    25
  - Intended Use
    26
  - Limitations of Use
    26
  - Modes of Operation
    26
  - Equipment Identification Plate
    27
  - Melter Identification
    27
- Key Components
  28
- Control Panel
  29
- Optional Equipment
  30
Installation

31
- Quick‐Start
  31
- Installing 400/480 Volt Melters
  31
  - Additional Information
    32
- Overview
  32
  - Installation Tasks
    33
  - Experience of Installation Personnel
    33
- Installation Requirements
  34
  - Clearances
    34
  - ‐1 Installation Clearances
    34
  - Ventilation
    35
  - Electrical Power
    35
  - Melter Cooling
    35
  - Compressed Air
    36
  - Other Considerations
    36
- Unpacking the Melter
  38
  - Contents of the Installation Kit
    38
    
    Customer‐Supplied Materials
    38
    
    Installation Kit Components
    39
- Mounting the Melter
  40
- Mounting the Sub‐Base and the Melter
  42
- Configuring the Electrical Service
  43
- Connecting a Compressed Air Supply
  48
  - To Connect an Air Supply
    48
  - Connecting the Air Filter and the Plant Air Supply Line
    49
- Connecting Hoses and Guns
  50
  - To Connect Hoses
    50
  - P10 6‐Hose Manifold Guard
    51
  - Connecting a Hose
    51
  - P10 Hose Routing Options
    52
  - To Connect Guns
    52
- Setting up the Melter
  54
- Installing Melter Inputs
  70
  - To Wire Inputs to the Melter
    70
  - To Set up an Input
    72
  - Input Data
    73
- Installing Melter Outputs
  74
  - To Connect an Output to the Melter
    74
  - Wiring Outputs
    75
  - To Set up an Output
    75
- Installing Optional Equipment
  77
- Connecting a Gun Driver, Pattern Controller, or Timer
  77
- Flushing the Melter
  77
- Setting up Melter Communications
  77
Operation

79
- Additional Information
  79
- More about Heated Components
  80
- Filling the Tank
  81
- Tank Capacity
  81
- Starting the Melter
  82
  - Melter Control Switch (On/Off)
    82
  - Automatic Scan Sequence
    82
  - Heaters LED
    82
- Monitoring the Melter
  84
- Adjusting Component Temperatures
  97
  - To Adjust Set‐Point Temperatures Using the Global Method
    97
  - To Adjust the Set‐Point Temperature of an Individual Component
    99
- Entering the Melter Password
  102
- Using the Melter Function Keys
  103
  - Heater Key
    103
    
    Special Function Keys
    103
    
    Standard Function Keys
    103
  - Pump Key
    104
  - Setup Key
    104
  - Seven‐Day Clock Key
    105
  - Standby Key
    106
- Shutting down the Melter
  107
- To Shut the Melter down
  107
Maintenance

109
- Preventive Maintenance Tasks
  109
- Relieving System Pressure
  110
- Locking out External Communications
  110
- Lowering the Drain Chute and Opening the Drain Valve
  111
- Cleaning the Melter
  112
- Replacing the Filter
  114
  - Monitoring the Life of the Filter
    114
  - To Replace the Filter
    115
- Cleaning the Tank
  116
Troubleshooting

119
- 400/480 Volt Melters
  119
- Safety
  119
- Melter Faults
  120
- Using the Troubleshooting Flowchart
  122
  - Before Using the Troubleshooting Charts Confirm
    122
  - Troubleshooting Quick‐Checks
    122
  - Identifying Electrical Components
    123
  - Main PCA
    123
  - Returning the Melter Setup to Factory Settings
    123
    
    6‐Hose Expansion Board (Optional)
    124
    
    CPU Board
    124
    
    Hose/Gun Power Module
    124
    
    Electrical Components
    125
    
    Power and Control Harness
    126
    
    Location of the Return Port
    127
    
    Pneumatic Flow Diagram
    128
- Diagnostic Procedures
  129
  - DP.1 Isolate a Failed Control Component
    129
  - DP.2 Check the Tank or Manifold RTD
    130
    
    Reheating the Melter During an F1 Fault
    131
    
    Remove the Tank RTD
    131
    
    Remove the Manifold RTD
    132
  - DP.3 Check the Operation of the Power Relay or Thermostats
    133
  - DP.4 Check the Operation of the Tank or Manifold TRIAC
    134
  - DP.5 Check the Resistance of the Tank and Manifold Heaters
    135
    
    Heater Resistance
    135
    
    RTD Resistance Vs. Temperature
    137
    
    Removing the Pump
    138
    
    Problue Troubleshooting Flowcharts
    139
    
    Parts
    165
    
    Using the Illustrated Parts List
    165
    
    Tank, Pump, and Manifold Parts List
    166
    
    Manifold Assembly Parts List
    168
    
    Pump Assembly Parts Lists
    171
    
    15:1 Pump Assembly Parts
    171
    
    Pump Shifter Assembly Parts
    182
    
    Pump Piston Assembly Parts
    184
    
    Pneumatic Components Parts List
    186
    
    Electrical Enclosure Parts List
    188
    
    Exterior Panels Parts List
    190
    
    Chassis Components Parts List
    192
    
    Ribbon Cable Parts List
    194
    
    Service Kits
    195
    
    15:1 Pump Replacement
    195
    
    15:1 Low‐Viscosity Pump Replacement
    195
    
    6:1 Pump Replacement
    195
    
    Pump General Service
    196
    
    Filter
    196
    
    Pneumatic Panel
    196
    
    Pressure Discharge Valve
    197
    
    Manifold Service Kit
    197
    
    Main Circuit Board
    198
    
    Central Processor Unit (CPU)
    198
    
    Operator's Panel
    198
    
    Hose/Gun Module
    198
    
    Hose/Gun Module Fuses
    199
    
    Basic Spare Parts
    199
    
    Expanded Spare Parts
    199
    
    Level Switch
    199
    
    Option Kits
    202
    
    6‐Hose Extension
    202
    
    Input/Output Expansion Card
    202
    
    Devicenet Card
    203
    
    Profibus Card
    203
    
    P10 8 H/G Expansion Base
    203
    
    Schedule of Fasteners
    204
  - Technical Data
    205
  - General Specifications
    205
  - Electrical Specifications
    206
  - Pump Specifications
    206
  - Melter Power Requirements
    206
  - Dimensions
    207
  - P4 Melter
    207
  - P7 Melter
    208
  - P7 Melter Dimensions
    208
  - P10 Melter
    209
    
    P10 Melter Dimensions
    209
    
    Sub‐Base
    210
    
    Sub‐Base Dimensions
    210
    
    Wiring Diagrams—200/240 VAC Melter
    211
  - Calculating Melter Power Requirements
    221
    
    To Evaluate the Hose/Gun Power Requirements
    222
    
    Hose/Gun Wattages
    223
    
    Maximum Allowable Wattages
    223
  - Operating Parameters
    225
    
    Enter Password
    226
    
    Total Hours with Heaters on
    226
  - Standard
    226
    
    Ready Delay Time
    227
    
    Service Interval Time
    227
    
    Service LED Heater Hours
    228
    
    Automatic Pump on
    228
    
    Automatic Pump on Temperature
    228
    
    Enable or Disable the Melter Password
    229
    
    Create Password
    229
    
    External Communications Lock-Out
    229
  - Temperature Control
    230
    
    Temperature Units
    230
    
    Over Temperature Delta
    230
    
    Under Temperature Delta
    230
    
    Standby Delta
    231
    
    Automatic Standby Timeout
    231
    
    Automatic Heaters off Time
    232
    
    Manual Standby Time
    232
  - Input Setup
    233
    
    Standard Input 1
    233
    
    Standard Input 2
    233
    
    Standard Outputs 1, 2, and 3
    236
    
    Optional Outputs 4, 5, 6, and 7
    236
  - Output Setup
    236
    
    Seven‐Day Clock
    238
    
    To Set the Clock
    238
  - Example 1
    239
  - Example 2
    239
  - Example 3
    239
    
    Current Day
    240
    
    Current Hour
    240
    
    Schedule 1 Heaters on
    240
    
    Schedule 1 Heaters off
    240
    
    Schedule 1 Enter Standby
    241
    
    Schedule 1 Exit Standby
    241
    
    Schedule 2 Heaters on
    241
    
    Schedule 2 Heaters off
    242
    
    Schedule 2 Enter Standby
    242
    
    Schedule 2 Exit Standby
    242
    
    Schedule 3 Heaters on
    243
    
    Schedule 3 Heaters off
    243
    
    Schedule 3 Enter Standby
    243
    
    Schedule 3 Exit Standby
    244
    
    Schedules for Monday
    244
    
    Schedules for Tuesday
    245
    
    Schedules for Wednesday
    245
    
    Schedules for Thursday
    246
    
    Schedules for Friday
    246
    
    Schedules for Saturday
    247
    
    Schedules for Sunday
    247
  - Melter Communications
    249
  - Software Availability
    249
  - System Requirements
    249
  - Installing the Software
    250
    
    Blue Series Software Versions
    250
    
    To Install Blue Series Software
    251
  - Removing the Software from Your PC
    252
  - To Remove Blue Series Software
    252
  - Connecting the PC and the Melter
    253
  - Using Nordson Configuration Manager
    254
  - Saving and Restoring Melter Settings
    254
    
    To Save Melter Settings
    254
    
    To Restore Melter Settings
    255
  - Upgrading or Restoring Melter Firmware
    256
  - To Restore Pre‐Upgrade Melter Settings
    258
  - Troubleshooting
    259
  - Using Nordson Configuration Manager
    259
    
    SP Pump Diagnostics and Repair
    261
    
    Pump Function
    261
    
    Pump Isolation Valve
    262
    
    Pump Diagnostics
    264
    
    Pump Disassembly and Reassembly
    266
    
    Melter Preparation
    266
    
    Required Tools and Materials
    266
    
    Service Parts
    267
    
    Supplies
    267
    
    Lubricants and Compounds
    267
    
    Remove the Pump from the Melter
    268
    
    Special Reassembly Instructions
    268
    
    Remove the Actuator and Air Manifold and the Cylinder Assembly
    270
    
    Remove the Magnetic Actuator Assembly
    272
    
    Remove the Valve Spool and Sleeve
    275
    
    Remove the Shifter Fork
    278
    
    Remove the Piston Cups
    280
    
    Remove the Pump Frame and the Insulator
    282
    
    Remove the Lower Ball Seat Assembly and the Piston
    286
    
    Disassemble the Lower Ball Seat and the Pressure Ball Assemblies
    288
    
    Remove the O‐Ring and the Pump Seal
    290
    
    400/480 Volt Problue Adhesive Melters
    295
    
    Unintended Use
    296
    
    Transformer Sizing
    297
    
    Hose and Gun Power Consumption
    298
    
    Transformer Function
    299
    
    Prepare the Transformer for Installation
    302
    
    Preparing the Transformer
    302
    
    Installing the Voltage Plug
    303
    
    Mount the Transformer to the Parent Machine
    304
    
    Mounting the Sub‐Base and the Transformer
    305
    
    Connect the Electrical Service to the Transformer
    306
    
    Maximum Melter Amperages
    306
    
    Connecting the Electrical Service
    307
    
    Mount the Melter to the Transformer
    308
    
    Connecting the Melter Ground Lead to the Transformer Chassis
    309
    
    Connect the Transformer to the Melter
    310
    
    Connecting the Transformer Electrical Harnesses
    311
    
    Covering the Service Entrance
    312
    
    Transformer Assembly
    314
    
    400/480‐Volt Melter‐Specific Components
    317
    
    Wiring Diagram
    317

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