Toyota AVENSIS 2000 Supplement Manual page 545

MX–28
2nd Gear
1st Gear
SST
SST
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (S54, S55)
DISASSEMBLY
1.
Using a feeler gauge, measure each thrust clearance.
Q05794
2.
Using a dial indicator, measure the radial clearance between
the gear and shaft.
If the clearance exceeds the maximum, replace the gear,
SM0137
needle roller bearing or shaft.
3.
(a)
(b)
CM0065
4.
(a)
(b)
(c)
MT0063
– OUTPUT SHAFT
INSPECT 1ST AND 2ND GEARS THRUST CLEAR-
ANCES
Maximum clearance:
1st gear: 0.29 mm (0.0114 in.)
2nd gear: 0.34 mm (0.0134 in.)
Minimum clearance:
1st gear: 0.10 mm (0.0039 in.)
2nd gear: 0.10 mm (0.0039 in.)
INSPECT 1ST AND 2ND GEARS RADIAL CLEAR-
ANCES
Maximum clearance:
0.051 mm (0.0020 in.)
Minimum clearance:
0.009 mm (0.0004 in.)
REMOVE REAR BALL BEARING, 4TH DRIVEN GEAR
AND OUTPUT GEAR SPACER
Using SST and a press, remove the rear ball bearing and
4th driven gear.
SST 09950–00020
Remove the output gear spacer and ball.
REMOVE 3RD DRIVEN GEAR, 2ND GEAR, NEEDLE
ROLLER BEARING AND SYNCHRONIZER RING
Shift the No.1 hub sleeve into the 1st gear.
Using SST and a press, remove the 3rd driven gear and
2nd gear.
SST 09950–00020
Remove the needle roller bearing and synchronizer rings.
MX03D–03