Toyota AVENSIS 2000 Supplement Manual page 463

MX–42
SST
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (C50, C250)
REASSEMBLY
1.
(a)
N00102
(b)
(c)
(d)
If the backlash is not within the specification, install a thrust
washer of different thickness.
(e)
Q00807
(f)
2.
Using SST and a press, install a new side bearing.
Z00728
3.
(a)
Case Side
Q00808
– DIFFERENTIAL CASE
ASSEMBLE DIFFERENTIAL CASE
Install the correct thrust washers and side gears. Refer to
the table below, select thrust washers which will allow that
the backlash is within the specification.
Standard backlash:
0.05 – 0.20 mm (0.0020 – 0.0079 in.)
Thickness mm (in.)
0.95 (0.0374)
1.00 (0.0394)
1.05 (0.0413)
Install the thrust washers and side gears in the differential
case.
Install the pinion shaft.
Using a dial indicator, check the side gear backlash. Mea-
sure the side gear backlash while holding one pinion gear
toward the case.
Standard backlash:
0.05 – 0.20 mm (0.0020 – 0.0079 in.)
Using a pin punch and hammer, drive in the straight pin
through the case and hole in the pinion shaft.
Stake the differential case.
Ring Gear Side:
INSTALL SIDE BEARING
SST 09550–10013 (09252–10010, 09556–10011)
Speed Sensor Drive Side:
INSTALL SIDE BEARING
Install the speed sensor drive gear.
MX00L–03
Thickness mm (in.)
1.10 (0.0433)
1.15 (0.0453)
1.20 (0.0472)