Toyota AVENSIS 2000 Supplement Manual page 452

2nd Gear
1st Gear
SST
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (C50, C250)
DISASSEMBLY
1.
Using a feeler gauge, measure each thrust clearance.
Q05794
2.
Using a dial indicator, measure the radial clearance between
the gear and shaft.
SM0137
If the clearance exceeds the maximum, replace the gear,
needle roller bearing or shaft.
3.
(a)
(b)
CM0065
– OUTPUT SHAFT
INSPECT 1ST AND 2ND GEARS THRUST CLEAR-
ANCES
Standard clearance:
1st gear: 0.10–0.40 mm (0.0039–0.0157 in.)
2nd gear: 0.10–0.45 mm (0.0039–0.0177 in.)
Maximum clearance:
1st gear: 0.40 mm (0.0157 in.)
2nd gear: 0.45 mm (0.0177 in.)
INSPECT 1ST AND 2ND GEARS RADIAL CLEAR-
ANCE
Standard clearance:
KOYO made:
0.015 – 0.058 mm (0.0006 – 0.0023 in.)
NSK made:
0.015 – 0.056 mm (0.0006 – 0.0022 in.)
Maximum clearance:
KOYO made: 0.058 mm (0.0023 in.)
NSK made: 0.056 mm (0.0022 in.)
REMOVE REAR BALL BEARING, 4TH DRIVEN GEAR
AND OUTPUT GEAR SPACER FROM OUTPUT SHAFT
Using SST and a press, remove the ball bearing and 4th
driven gear.
SST 09950–00020
Remove the output spacer.
MX–31
MX00F–03