Toyota AVENSIS 2000 Supplement Manual page 456

AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (C50, C250)
Front
Side
Q00819
Notch
Q00805
Q00908
N00079
N00080
– OUTPUT SHAFT
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1. INSTALL NO.1 CLUTCH HUB INTO NO.1 HUB SLEEVE
(a) Install the 3 springs and shifting keys to the No.1 clutch
hub.
(b) Install the No.1 clutch hub to the No.1 hub sleeve.
2. INSTALL BALL, THRUST WASHER, 1ST GEAR,
NEEDLE ROLLER BEARING, SYNCHRONIZER RING
AND NO.1 HUB SLEEVE ASSEMBLY TO OUTPUT
SHAFT
(a) Install the ball to the shaft.
(b) Fit the thrust washer groove securely over the locking ball
when installing the thrust on the shaft.
(c) Apply gear oil to the needle roller bearing.
(d) Install the needle roller bearing, 1st gear and synchroniz-
er ring.
(e) Place the synchronizer ring on the gear and align the
clutch hub grooves with the projections on the synchro-
nizer ring.
(f) Using a press, install the 1st gear and No.1 hub sleeve.
3. INSTALL SNAP RING
(a) Select a snap ring that allows the minimum axial play.
Mark Thickness mm (in.)
A 2.50 (0.0984)
B 2.56 (0.1008)
C 2.62 (0.1031)
(b) Using a screwdriver and hammer, tap in the snap ring.
4. INSPECT 1ST GEAR THRUST CLEARANCE
(See page MX–31)
Mark Thickness mm (in.)
D 2.68 (0.1055)
E 2.74 (0.1079)
F 2.80 (0.1102)
MX–35
MX00H–03