Toyota AVENSIS 2000 Supplement Manual page 494

AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (E351)
INSPECTION
1.
(a)
(b)
If it does not lock, replace the synchronizer ring.
MT0780
(c)
If the clearance is less than the minimum, replace the synchro-
nizer ring.
WM0065
2.
(a)
(b)
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
NOTICE:
WM0064
Ensure the fine lapping compound is completely washed
off after rubbing.
(c)
(d)
If the clearance is less than the minimum, replace the synchro-
nizer ring, and apply a small amount of the fine lapping com-
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
WM0065
– INPUT SHAFT
INSPECT 3RD GEAR SYNCHRONIZER RING
Check for wear or damage.
Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance: 0.65 mm (0.026 in.)
INSPECT 4TH GEAR SYNCHRONIZER RING
Check for wear or damage.
Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and spline end.
Minimum clearance: 0.75 mm (0.030 in.)
MX–25
MX02A–04