Toyota AVENSIS 2000 Supplement Manual page 110

MANUAL TRANSAXLE (S54, S55)
SERVICE DATA
Input shaft roller bearing journal diameter
Input shaft 3rd gear journal diameter
Input shaft 4th gear journal diameter
Input shaft 5th gear journal diameter
Input shaft runout
Output shaft roller bearing journal diameter
Output shaft 1st gear journal diameter
Output shaft 2nd gear journal diameter
Output shaft runout
Gear thrust clearance Gear thrust clearance 1st 1st
Gear thrust clearance Gear thrust clearance 2nd 2nd
Gear thrust clearance Gear thrust clearance 3rd 3rd
Gear thrust clearance Gear thrust clearance 4th 4th
Gear thrust clearance Gear thrust clearance 5th 5th
Gear radial clearance 1st, 2nd, 3rd and 4th
Gear radial clearance 5th
Shift fork to hub sleeve clearance
Synchronizer ring to gear clearance 1st and 4th
Synchronizer ring to gear clearance 2nd
Synchronizer ring to gear clearance 3rd
Differential case side bearing preload (at starting)(For use with SST)
Differential pinion to side gear backlash
Drive in de th Drive in depth
Input shaft front oil seal In ut shaft front oil seal
Slotted spring pin for reverse restrict pin g
Shift and select lever shaft slotted spring pin
Differential side gear thrust washer thickness Differential side gear thrust washer thickness
AVENSIS/CORONA SUP (RM781E)
SERVICE SPECIFICATIONS – MANUAL TRANSAXLE (S54, S55)
Min. 29.987 mm (1.181 in.)
Min. 33.100 mm (1.3031 in.)
Min. 32.484 mm (1.2789 in.)
Min. 26.987 mm (1.0625 in.)
Max. 0.03 mm (0.0012 in.)
Min. 31.984 mm (1.2592 in.)
Min. 37.987 mm (1.4956 in.)
Min. 32.002 mm (1.2599 in.)
Max. 0.05 mm (0.0020 in.)
Max. Max. 0.29 mm (0.0114 in.) 0.29 mm (0.0114 in.)
Min. 0.10 mm (0.0039 in.)
Max. 0.34 mm (0.0134 in.) Max. 0.34 mm (0.0134 in.)
Min. 0.10 mm (0.0039 in.)
Max. 0.35 mm (0.0138 in.) Max. 0.35 mm (0.0138 in.)
Min. 0.10 mm (0.0039 in.)
Max. 0.45 mm (0.0177 in.) Max. 0.45 mm (0.0177 in.)
Min. 0.10 mm (0.0039 in.)
Max. 0.57 mm (0.0224 in.) Max. 0.57 mm (0.0224 in.)
Min. 0.10 mm (0.0039 in.)
Max. 0.051 mm (0.0020 in.)
Min. 0.009 mm (0.0004 in.)
Max. 0.048 mm (0.0019 in.)
Min. 0.009 mm (0.0004 in.)
Max. 0.4 mm ( 0.016 in.)
Min. 0.75 mm (0.030 in.)
Min. 0.7 mm (0.028 in.)
Min. 0.65 mm (0.026 in.)
1.0 – 1.6 N·m (10 – 16 kgf·cm, 8.7 – 13.9 in.·lbf)
0.05 – 0.20 mm (0.0020 – 0.0079 in.)
0 0.5 mm (0 0.020 in.) 0 – 0.5 mm (0 – 0.020 in.)
13.5 ± 0.5 mm (0.531 ± 0.020 in.)
(
23.5 ± 1.0 mm (0.925 ± 0.039 in.)
0.95 mm (0.0374 in.) 0.95 mm (0.0374 in.)
1 00 mm (0 0394 in ) 1.00 mm (0.0394 in.)
1.05 mm (0.0413 in.) 1 05 mm (0 0413 in )
1.10 mm (0.0433 in.) 1 10 (0 0433 i )
1.15 mm (0.0453 in.) ( )
1.20 mm (0.0472 in.)
SS–15
SS09M–04
)