Toyota AVENSIS 2000 Supplement Manual page 101

SS–6
MANUAL TRANSAXLE (C50, C250)
SERVICE DATA
Input shaft roller bearing journal diameter
Input shaft 3rd gear journal diameter
Input shaft 4th gear journal diameter
Input shaft 5th gear journal diameter
Input shaft runout
Output shaft roller bearing journal diameter
Output shaft 1st gear journal diameter
Output shaft 2nd gear journal diameter
Output shaft runout
Gear thrust clearance Gear thrust clearance 1st 1st
Gear thrust clearance Gear thrust clearance 2nd 2nd
Gear thrust clearance Gear thrust clearance 3rd 3rd
Gear thrust clearance Gear thrust clearance 4th 4th
Gear thrust clearance Gear thrust clearance 5th 5th
Gear radial clearance Gear radial clearance 1st, 2nd, 3rd, 4th, and 5th (KOYO made) 1st, 2nd, 3rd, 4th, and 5th (KOYO made)
Gear radial clearance 1st, 2nd, 3rd, 4th, and 5th (NSK made)
No. 3 gear shift fork to No. 3 hub sleeve clearance
No. 2 gear shift fork to No. 2 hub sleeve clearance
No. 1 gear shift fork to reverse gear clearance
Synchronizer ring to gear clearance
Synchronizer ring to gear clearance
Synchronizer ring to gear clearance
Drive in depth Drive in de th
Control shaft cover oil seal Control shaft cover oil seal
Transmission case oil seal Transmission case oil seal
Transaxle case oil seal Transaxle case oil seal
Select inner lever slotted s ring in Select inner lever slotted spring pin
No.1 shift inner lever slotted spring pin
No.2 shift inner lever slotted spring pin
AVENSIS/CORONA SUP (RM781E)
SERVICE SPECIFICATIONS
1st, 4th and 5th
3rd
2nd
g
– MANUAL TRANSAXLE (C50, C250)
Min. 24.985 mm (0.9834 in.)
Min. 30.985 mm (1.2199 in.)
Min. 28.985 mm (1.1411 in.)
Min. 24.885 mm (0.9797 in.)
Max. 0.03 mm (0.0012 in.)
Min. 32.985 mm (1.2986 in.)
Min. 37.985 mm (1.4955 in.)
Min. 31.985 mm (1.2592 in.)
Max. 0.03 mm (0.0012 in.)
STD STD 0.10 – 0.40 mm (0.0039 – 0.0157 in.) 0.10 0.40 mm (0.0039 0.0157 in.)
Max. 0.40 mm (0.0157 in.)
STD STD 0.10 – 0.45 mm (0.0039 – 0.0177 in.) 0.10 0.45 mm (0.0039 0.0177 in.)
Max. 0.45 mm (0.0177 in.)
STD STD 0.10 – 0.35 mm (0.0039 – 0.0138 in.) 0.10 0.35 mm (0.0039 0.0138 in.)
Max. 0.35 mm (0.0138 in.)
STD 0.10 – 0.55 mm (0.0039 – 0.0217 in.) STD 0.10 0.55 mm (0.0039 0.0217 in.)
Max. 0.55 mm (0.0022 in.)
STD 0.10 – 0.57 mm (0.0039 – 0.0244 in.) STD 0.10 0.57 mm (0.0039 0.0244 in.)
Max. 0.57 mm (0.0224 in.)
STD 0.015 – 0.058 mm (0.0006 – 0.0023 in.) STD 0.015 0.058 mm (0.0006 0.0023 in.)
Max. 0.058 mm (0.0023 in.)
STD 0.015 – 0.056 mm (0.0006 – 0.0022 in.)
Max. 0.056 mm (0.0022 in.)
Max. 0.5 mm (0.020 in.)
Max. 0.35 mm (0.014 in.)
Max. 0.35 mm (0.014 in.)
Min. 0.75 mm (0.0295 in.)
Min. 0.65 mm (0.0256 in.)
Min. 0.70 mm (0.0276 in.)
1.0 2.0 mm (0.039 0.079 in.) 1.0 – 2.0 mm (0.039 – 0.079 in.)
9.9 ± 0.3 mm (0.390 ± 0.012 in.) 9.9 ± 0.3 mm (0.390 ± 0.012 in.)
1.9 ± 0.3 mm (0.075 ± 0.012 in.) 1.9 ± 0.3 mm (0.075 ± 0.012 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
0 0.5 mm (0 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
(
3.5 ± 0.5 mm (0.138 ± 0.020 in.)
)
SS02P–06