Toyota AVENSIS 2000 Supplement Manual page 501

MX–32
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (E351)
INSPECTION
1.
(a)
(b)
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
D09375
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(c)
(d)
If the clearance is less than the minimum, replace the synchro-
nizer ring, and apply a small amount of the fine lapping com-
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
D09376
2.
(a)
(b)
If it does not lock, replace the synchronizer ring.
MT0780
(c)
If the clearance is less than the minimum, replace the synchro-
nizer ring.
MT0787
– OUTPUT SHAFT
INSPECT 1ST GEAR SYNCHRONIZER RING
Check for wear or damage.
Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance: 0.7 mm (0.028 in.)
INSPECT 2ND GEAR SYNCHRONIZER RING
Check for wear or damage.
Check the braking effect of the synchronizer ring.
Turn the synchronizer ring in one direction while pushing
it to the gear cone. Check that the ring locks.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance: 0.7 mm (0.028 in.)
MX02E–04