Toyota AVENSIS 2000 Supplement Manual page 440

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AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (C50, C250)
INSPECTION
1.
(a)
(b)
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
WM0064
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(c)
(d)
If the clearance is less than the minimum, replace the synchro-
nizer ring, and apply a small amount of the fine lapping com-
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
WM0065
2.
Using a feeler gauge, measure the clearance between the hub
sleeve and shift fork.
If the clearance exceeds the maximum, replace the shift fork or
hub sleeve.
3.
Remove the bolt and transaxle case receiver.
WM0066
4.
SST
(a)
Z00675
MANUAL TRANSAXLE ASSEMBLY
INSPECT 5TH GEAR SYNCHRONIZER RING
Check wear or damage.
Check the braking effect of the synchronizer ring.
Turn the synchronizer ring in one direction while pushing
it to the gear cone. Check that the ring locks.
Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance: 0.75 mm (0.030 in.)
INSPECT SHIFT FORK AND HUB SLEEVE CLEAR-
ANCE
Maximum clearance: 0.5 mm (0.020 in.)
REMOVE TRANSAXLE CASE RECEIVER
IF NECESSARY, REPLACE INPUT SHAFT FRONT
BEARING
Using SST, pull out the bearing.
SST
09612–65014
MX–19
MX06G–02

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