Toyota AVENSIS 2000 Supplement Manual page 539

MX–22
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (S54, S55)
INSPECTION
1.
(a)
(b)
If the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
WM0064
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(c)
(d)
If the clearance is less than the minimum, replace the synchro-
nizer ring, and apply a small amount of the fine lapping com-
pound on gear cone.
NOTICE:
WM0065
Ensure the fine lapping compound is completely washed
off after rubbing.
2.
Using a feeler gauge, measure the clearance between the hub
sleeve and shift fork.
If the clearance exceeds the maximum, replace the shift fork or
hub sleeve.
WM0066
– INPUT SHAFT
INSPECT SYNCHRONIZER RING
Check wear or damage.
Check the braking effect of the synchronizer ring. Turn the
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
the synchronizer ring back and gear spline end.
Minimum clearance:
3rd gear: 0.65 mm (0.0256 in.)
4th gear: 0.75 mm (0.0295 in.)
INSPECT NO.2 SHIFT FORK AND HUB SLEEVE
CLEARANCE
Maximum clearance: 0.4 mm (0.0157 in.)
MX03A–04