Toyota AVENSIS 2000 Supplement Manual page 511

MX–42
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (E351)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1.
(a)
D06021
(b)
(c)
(d)
If the backlash is not within the specification, install a thrust
washer of different thickness.
(e)
Q00807
(f)
– DIFFERENTIAL CASE
ASSEMBLE DIFFERENTIAL CASE
Install the correct thrust washers and side gears.
Refer to the table below, select thrust washers which will
ensure that the backlash is within the specification. Try to
select washers of the same size for both sides.
Standard backlash:
0.05 – 0.20 mm (0.0020 – 0.0079 in.)
Thickness mm (in.)
1.00 (0.0394)
1.10 (0.0433)
Install the thrust washers and side gears in the differential
case.
Install the pinion shaft.
Using a dial indicator, check the side gear backlash.
Measure the side gear backlash while holding one pinion
toward the differential case.
Standard backlash:
0.05 – 0.20 mm (0.0020 – 0.0079 in.)
Using a pin punch and hammer, drive in the straight pin
through the differential case and hole in the pinion shaft.
Using a chisel and hammer, caulk the pin holes around
the circumference of the differential case.
MX09B–03
Thickness mm (in.)
1.20 (0.0472)
1.30 (0.0512)