Toyota AVENSIS 2000 Supplement Manual page 449

MX–28
AVENSIS/CORONA SUP (RM781E)
MANUAL TRANSAXLE (C50, C250)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
Front
Side
1.
(a)
(b)
Q00909
2.
(a)
(b)
Q02522
(c)
N00067
3.
(a)
(b)
4.
N00068
5.
(a)
(b)
Q02525
– INPUT SHAFT
INSTALL NO.2 CLUTCH HUB INTO NO.2 HUB SLEEVE
Install the 3 springs and shifting keys to the No.2 clutch
hub.
Install the No.2 hub sleeve to the No. 2 clutch hub.
INSTALL 3RD GEAR, NEEDLE ROLLER BEARING,
SYNCHRONIZER RING AND NO. 2 HUB SLEEVE AS-
SEMBLY TO INPUT SHAFT
Apply gear oil to the needle roller bearings.
Place the synchronizer ring on the gear and align the ring
slots with shifting keys.
Using a press, install the 3rd gear and No.2 hub sleeve
assembly.
INSTALL SNAP RING
Select a snap ring that allows the minimum axial play.
Mark Thickness mm (in.)
0 2.30 (0.0906)
1 2.36 (0.0929)
2 2.42 (0.0953)
Using a screwdriver and hammer, tap in the snap ring.
INSPECT 3RD GEAR THRUST CLEARANCE
(See page MX–24)
INSPECT SYNCHRONIZER RING, NEEDLE ROLLER
BEARING, SPACER, 4TH GEAR AND REAR BALL
BEARING
Apply gear oil to the needle roller bearings.
Place the synchronizer ring on the gear and align the ring
slots with the shifting keys.
Mark Thickness mm (in.)
3 2.48 (0.0976)
4 2.54 (0.1000)
5 2.60 (0.1024)
MX00D–03