Honda Gold Wing GL1100 Manuals

Manuals and User Guides for Honda Gold Wing GL1100. We have 2 Honda Gold Wing GL1100 manuals available for free PDF download: Service Manual, Owner's Manual

Honda Gold Wing GL1100 Service Manual

Honda Gold Wing GL1100 Service Manual (357 pages)

1980 - 1983

Brand: Honda | Category: Motorcycle | Size: 43 MB

Table of Contents

General Information
2
Service Safety
3
Important Safety Notice
3
Model Identification
4
Exhaust and Noise Emission Control Systems
5
Exhaust Emission Control System
5
Noise Emission Control System
6
Metric Conversions
7
N.P.S. Part Numbers
8
Tools
9
Specifications
13
Maintenance
22
Service Information
23
Maintenance Troubleshooting
27
Maintenance Schedule
28
Maintenance Fuel Lines
29
Maintenance Fuel Filter
29
Throttle Operation
30
Maintenance Carburetor - Choke
31
Air Cleaner
32
Crankcase Breather
32
Spark Plugs
33
Valve Clearance
34
Engine Oil and Filter Change
35
Carburetor - Synchronize
37
Carburetor - Idle Speed
38
Radiator-Coolant, Hoses and Core
38
Drive Shaft Joint
39
Final Drive Lubricant
40
Maintenance Battery
41
Maintenance Brake Fluid
41
Brake Pad Wear
42
Brake System
42
Brake Pedal Height
42
Brake Light Switch
43
Brake System General Inspection
43
Headlight Aim
44
Clutch
44
Side Stand
45
Suspension/Steering Head Bearings
46
Wheels/Tires
48
Ignition Timing Check
50
Compression Test
51
Oil Pressure Test
51
Nuts, Bolts, Fasteners
52
Oil Contamination
52
On-Board Air Compressor System
53
Air Pump Filter Element Cleaning
53
Air Drier Inspection and Service
53
Fuel System
54
Fuel System Service Information
55
Fuel System Torque Values
55
Fuel System Troubleshooting
56
Volume Test
57
Pressure Test
57
Fuel Pump
57
Fuel Filter
57
Carburetors/Air Chamber System Removal
58
Carburetors
61
Carburetors/Air Chamber System Installation
66
Pilot Screw Adjustment
67
Idle Drop Procedure
67
Fuel Tank
68
Cooling System
71
Cooling System Service Information
72
Cooling System Troubleshooting
73
Cooling Replacement
74
System Testing
76
Coolant
76
Radiator Cap
76
System Pressure
76
Radiator and Fan
77
Thermostat
78
Water Pump
79
Cooling System Reinstallation
80
Engine Removal/Installation
82
Engine Removal/Installation Service Information
83
Table of Contents
93
Cylinder Head
93
Cylinder Head Service Information
94
Cylinder Head Troubleshooting
95
Timing Belt Removal
96
- Timing Belt Inspection
  97
- Camshaft/Rocker Arm Removal
  98
- Rocker Arm Inspection
  99
Camshaft/Rocker Arm Removal
100
Cylinder Head Removal
100
Cylinder Head Disassembly
101
Valve and Guide Inspection
102
Valve Guide Replacement
103
Valve Seat Inspection/Refacing
104
Cylinder Head Reassembly
105
Cylinder Head Installation
106
- Crankshaft/Piston
  110
- Crankshaft/Piston Service Information
  111
- Crankshaft/Piston Troubleshooting
  112
- Crankshaft/Piston Torque Values
  113
- Engine Case Disassembly
  114
- Piston and Rod Removal
  119
- Piston, Piston Rings, and Rod Inspection
  120
- Cylinder Inspection
  122
- Crankshaft Removal and Inspection
  123
- Bearing Inspection and Selection
  124
- Crankshaft Installation
  127
- Piston and Rod Installation
  129
- Main Oil Pump
  134
- Oil Pumps, Removal and Inspection
  134
- Scavenge Pump
  134
- Oil Pumps, Assembly and Installation
  135
- Clutch Service Information
  137
- Clutch Troubleshooting
  138
- Clutch Cover and Lifter
  139
- Lifter Plate
  140
- Clutch Center
  141
- Clutch Plates and Discs
  141
- Clutch Outer Drum
  142
- Engine Flushing Procedure
  144
- Transmission
  147
- Transmission Service Information
  148
- Transmission Torque Values
  148
- Transmission Troubleshooting
  149
- Gear Shift Mechanism
  150
- Engine Case Separation
  152
- Shift Shaft
  156
- Shift Forks and Drum
  157
- Mainshaft
  158
- Countershaft
  160
- Output Shaft
  161
- Primary Driven Gear
  161
- Engine Case Reassembly
  163
- Final Drive
  168
- Final Drive Service Information
  169
- Final Drive Troubleshooting
  170
- Final Gear Case Removal
  171
- Backlash Inspection
  171
- Oil Seal Removal/Installation
  172
- Ring Gear Bearing Retainer
  172
- Gear Case
  173
- Pinion Gear Retainer
  176
- Preload Adjustment
  178
- Final Gear Installation
  181
- Frame and Suspension
  183
- Frame and Suspension Service Information
  184
- Frame and Suspension Torque Values
  185
- Frame and Suspension Troubleshooting
  186
- Front Fork Oil Replacement
  189
- Front Fork Removal/Disassembly
  190
- Anti-Drive Case
  195
- Front Fork Assembly/Installation
  196
- Handlebar Replacement
  202
- Steering Stem Removal
  205
- Steering Head Bearing Replacement
  207
- Steering Stem Installation
  209
- Rear Shock Absorber Removal
  211
- Rear Shock Absorber Disassembly
  212
- Rear Shock Absorber Assembly
  213
- Rear Shock Absorber Installation
  214
- Swingarm Removal
  216
- Swingarm Disassembly/Assembly
  217
- Swingarm Installation
  218
- Center Stand Inspection and Replacement
  221
- Pump Removal/Installation
  225
- Drier Removal/Disassembly
  225
- Drier Assembly/Installation
  227
- Gauge Cluster Removal/Disassembly
  227
- Gauge Cluster Assembly
  229
- Main Valve Disassembly/Assembly
  230
- Pump Switch Inspection
  231
- Pump Relay Inspection
  231
- Display Selector Switch Inspection
  232
- Air Pressure Sensor Inspection
  232
- Brakes
  233
- Brakes Service Information
  234
- Brakes Torque Values
  235
- Brakes Troubleshooting
  236
- Brake Fluid Replacement
  237
- Brake Bleeding
  238
- Metal Brake Lines Replacement
  239
- Brake Pad Replacement
  241
- Brakes Caliper
  244
- Caliper Removal/Disassembly
  245
- Caliper Inspection/Reassembly
  246
- Front Master Cylinder Removal/Disassembly
  248
- Front Master Cylinder Inspection/Reassembly
  249
- Rear Master Cylinder Removal/Disassembly
  251
- Rear Master Cylinder Inspection/Reassembly
  252
- Wheels/Tires Service Information
  254
- Wheels/Tires Torque Values
  255
- Front Wheel Removal/Disassembly
  256
- Rear Wheel Removal/Disassembly
  257
- Wheels Inspection
  258
- Tires
  259
- Axle
  260
- Disc
  260
- Front Wheel Assembly/Installation
  261
- Rear Wheel Assembly/Installation
  264
- Wheel Balancing
  266
- Ignition
  267
- Ignition Service Information
  268
- Ignition Troubleshooting
  269
- Spark Unit
  271
- Coil
  271
- Pulse Generator
  271
- Component Testing
  271
- Vacuum Spark Advance
  272
- Mechanical Spark Advance
  273
- Charging
  275
- Charging Service Information
  276
- Charging Troubleshooting
  277
- Battery Removal/Inspection
  278
- Charging Rate Inspection
  279
- Battery Charging
  279
- Voltage Regulator/Rectifier Inspection
  280
- Alternator Stator Inspection
  281
- Alternator Removal
  281
- Starter Clutch Disassembly
  283
- Starter Drive Removal
  283
- Alternator Drive Removal
  284
- Alternator Drive Inspection
  284
- Alternator Reassembly
  285
- Starter
  287
- Starter Service Information
  288
- Starter Torque Values
  288
- Starter Troubleshooting
  290
- Starter Relay Removal/Inspection
  291
- Starter Motor Disassembly/Inspection
  292
- Brushes
  292
- Armature
  292
- Starter Clutch
  294
- Starter Motor Reassembly/Installation
  294
- Lights/Switches/Instruments/Wiring
  295
- Lights/Switches/Instruments/Wiring Service Information
  296
- Lights/Switches/Instruments/Wiring Torque Values
  297
- Lights/Switches/Instruments/Wiring Troubleshooting
  298
- Aspencade Instrument Panel
  308
- Speedometer Failure
  309
- Odometer Failure
  309
- Fuel Gauge Failure
  310
- Tachometer Failure
  310
- Tripmeter Failure
  310
- Temperature Gauge Failure
  311
- Air Pressure Gauge Failure
  311
- Keyboard Switch Failure
  311
- Gear Indicator Failure
  311
- Oil Pressure Warning Switch
  312
- Brake Switches
  312
- Neutral Switch
  312
- Gear Change Switch
  313
- Handlebar Switches
  314
- Ignition Switch
  315
- Switch Position
  315
- Keyboard Switches
  316
- Speed Sensor (Speedometer)
  316
- Clutch Switch
  317
- Temperature Sensor Resistance
  318
- Temperature Gauge Function
  318
- Fuel Gauge Function Test
  319
- Fuel Gauge Sensor Resistance
  319
- Thermostatic Fan Switch
  320
- Auxiliary Voltage Regulator
  320
- Instrument Panel Lights
  321
- Instrument Panel Removal
  321
- Instrument Panel Disassembly
  322
- Turn Signals
  322
- Turn Signal Flasher and Buzzer
  323
- Self-Cancelling Turn Signal System
  323
- Angle Sensor
  324
- Turn Signal Switch
  324
- Solenoid Wire Harness
  325
- Speed Sensor
  325
- Main Turn Signal Wiring Harness
  326
- Angle Sensor Harness
  326
- Angle Sensor Resistance
  327
- Angle Sensor Sub-Wire Harness
  327
- Wiring
  328
- Fuse Box/Accessory Terminal
  328
- Horn
  328
- Headlight/Taillight
  329
- Headlight Bulb Replacement
  329
- 1980 Standard Wiring Diagram
  331
- 1980 Interstate Wiring Diagram
  332
- 1981 Standard Wiring Diagram
  333
- 1981 Interstate Wiring Diagram
  334
- 1982 Standard Wiring Diagram
  335
- 1982 Interstate Wiring Diagram
  336
- 1982 Aspencade Wiring Diagram
  337
- 1983 Standard Wiring Diagram
  338
- 1983 Interstate Wiring Diagram
  339
- 1983 Aspencade Wiring Diagram
  340
- Accessories
  341
- Accessories Service Information
  342
- Cable and Harness Routing
  342
- Headlight Removal/Installation
  344
- Fairing and Bracket Removal
  344
- Engine Guard Index
  346
- Saddlebags, Travel Trunk and Bumper Index
  347
- Fairing and Bracket Installation
  348
- Adjustments
  350
- Windshield
  350
- Headlight
  350
- Audio System
  351
- Autio System Wiring Diagram
  353
- System Removal/Installation
  354

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Honda Gold Wing GL1100 Owner's Manual

Honda Gold Wing GL1100 Owner's Manual (276 pages)

Brand: Honda | Category: Motorcycle | Size: 7 MB

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