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ENGINE REMOVAL /
INSTALLATION
SERVICE INFORMATION
GENERAL
•
A hoist or equivalent is required to
support the
motorcycle when removing and installing the engine
.
•
When removing / installing the engine , tape the frame around the engine beforehand for frame protection
.
•
When installing the engine , be sure to tighten the engine mounting
fasteners to
the
specified torque in the specified
sequence
.
If
you mistake the torque
or
sequence , loosen all mounting fasteners , then tighten them again to the
specified
torque in the correct
sequence
.
•
The following components can be serviced with the engine installed in the
frame
.
-
Starter motor ( page
6
-
8 )
-
Throttle
body ( page 7
-
14 )
-
Water pump ( page
8
-
9 )
-
Oil pump ( CTX 700 / A / N / NA ) ( page
9
-
7 )
-
Oil pump ( CTX 700 D / ND ) ( page 9
-
8 )
-
Rocker arm ( page 10
-
7 )
-
Clutch ( CTX 700 / A / N / NA ) ( page 11
-
6
)
-
Gearshift linkage ( CTX 700 / A / N /
NA
) ( page 11
-
13 )
-
Primary
drive gear /CKP sensor rotor ( CTX 700 / A
/ N /
NA )
( page 11
-
11 )
-
Dual clutch ( CTX 700 D
/ ND
) ( page 12
-
66 )
-
Gearshift linkage
( CTX 700
D / ND )
( page 12
-
73 )
-
Primary drive gear/CKP sensor rotor ( CTX 700 D / ND ) ( page 12
-
69 )
-
CKP sensor ( page 5
-
9 )
-
Flywheel ( page 13
-
5 )
-
Stator ( page 13
-
10 )
The following components require engine removal for service
.
-
Camshaft ( page 10
-
12 )
-
Cylinder head / valves ( page 10
-
14 )
-
Transmission ( CTX 700 / A / N / NA ) ( page 14
-
7 )
-
Transmission ( CTX 700
D / ND ) ( page 14
-
14 )
-
Balancer ( page 14
-
21 )
-
Crankshaft ( page 15
-
5 )
-
Piston / cylinder ( page 15
-
14 )
I
J
J
j
1 R A
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Table of Contents
Troubleshooting
