Acura 2002 RSX Service Manual page 23

Item
Oualitication
Standard or New
Servic€ Limit
Clutch
4th and sth clutch end plate thickness N4ark 11
g.t m; (olt
ir,J
when discolored
M a r k 1 2
3.2 mm (0.126 in.)
w!g! !,"9919199
M a r k 1 3
3.3 mm (0.130 in.) W h e n d i s c o l o r e d
M a r k 1 4
3 . 4 m m ( 0 . 1 3 4 i n . )
When discolored
M a r k 1 5
3 . 5 m m ( 0 . 1 3 8 i n . )
M a r k 1 6
3.6 mm (0.142 il.)
3.7 mm (0.146 in.)
3 . 8 m m ( 0 . 1 5 0 i n . )
i v h e n d i s c o l o r e d
W h e n d i s c g l o r e d
W h e n d i s c o l o r e d
M a r k 1 7
fl"'trIT
M a r k 1 9
3.9 mm (0.154 4n.)
N/ta;nshaft
D i a m e t e r o f n e e d l e b e a r i n g c o n t a c t
a l e a
L D - o f g e a r s
At stator shaft
22.984 23.000 mm (0.905 0 906 in ) When worn ordamaged
At sth gear
51.915-51-991 mm (2 046 2.047 in.)
When worn or damaged
At 4th gear collar
sth gear
33.975-33.991 mm (1.3376 1.3382 in.)
57.000 57.019 mm
12.2441 2.24lain.l
40.000 40.016 mm
( 1 . 5 7 4 8 1 . 5 7 5 4 i n . )
0.03 0.31 mm (0.001 0 012 in.)
0.1 0.212 mm {0.004 0.008 in ) -
I When worn ordamaged
When worn or damaged
t - - . '
j W h e n w o r n o r d a m a g e d
' = -
f _ _ .
4 t h g e a r
End play of gears
5 i h g e a r
4th gear
41 x 68 mm thrust washer thickness
N o . 1
6.35 mm (0.250 in.)
6.40 mm (0.252 in.)
whenworn or0amageo
When worn or damaged
N o . 2
N o . 3
6 . 4 5 m m ( 0 . 2 5 4 i n . )
lw!{*9!gq9ryq"!
N o . 4
q!ryr19!:91!l
-
q!qry.",r!''"!se9'-
N o . 5
6.55 mm (0.258 in.) q!!I'd9Mldirnlgql
6.60 mm (0.260 in.)
-.1ry!""I9ry1d4999q
N o . 6
4th gear collar length
6 6 3 6 6 . 4 m m ( 2 . 6 1 0 2 6 1 4 i n )
L e n g t h o f 4 t h g e a r c o l l a r f l a n g e f r o m
e n d
19.15 19.30 mm (0.754 0.760in)
When worn 0r oamageq
1 9 1 - 1 . 9 7 m m ( 0 . 0 7 5 2 0 . 0 7 7 6 i n . )
1 . 8 6 ( 0 0 7 3 2 i n )
,.OrU ,.OaO -rn
2.080 mm
(0.0797 0.0811 in.)
{0.0819 in )
-
S e a l i n g r i n g t h i c k n e s s
W i d t h o f s e a l a n g n n g g r o o v e
Clutch feed pipe O.D.
Clutch feed piPe bushing I D
i -
(1.5740
W h e n w o r n o r d a m a g e d
r staa-" rl-wt ".r"t" ot a"ffi
-
l
whrn *ot o, a"t-o"a
1.97 7.98 mm 10.3138 0 3142 In I
t
8.OOO 8.015 mm
8 030 mm (0 3161 in )
{ 0 . 3 1 5 0 0 . 3 1 5 6 i n . )
36.005 36.015 mm
Whenwornordamaqed
{ 1 . 4 1 7 5 1 . 4 1 7 9 i n . )
i - - .
W h e n w o r n o r d a m a q e d
43.000 43.016 mm
(1.6929 1.6935 in.)
37.980 37.994 mm
(1.4953 1.4959 in.)
4 6 . 0 0 0 4 6 . 0 1 6 m m ( 1 8 1 1 0 1 8 1 1 6 i n )
0.'10 0.42 mm (0.004 0 017 in.)
Countershaft
D i a m e t e r o { n e e d l e b e a r i n g c o n t a c t
L D . o f g e a r s
A t 4 t h g e a r c o l l a r
nousrng
At reverse gear
c o l l a l
4 t h g e a r
R e v e r s e g e a r
E n d p l a y o f g e a r s
sth gear
4th gear
] o:a o.rl -Illioo
9.oqa in t
]
Reverse gear
0 . 1 0 0 . 2 5 m m ( 0 . 0 0 4 0 0 1 0 i n . )
I 24.00 24.05 mm {0.945 0.947 in.)
14.25 7 4.30 mm 12923 2.925in)
Length o{ collars
'02 model {} 1000001 1021247)
4th gear collar
Distance collar
Reverse selector hub width
Reverse selector hub o.D
L e n g t h o f c o l l a r s , a n d c o t t e r t h i c k n e s s
' 0 2 m o d e l ( $ 1 0 2 1 2 4 8 ) , a n d
' 0 3 m o d e l ( # 2 0 0 0 0 0 1 )
x 7 . 8 m m
x 57.8 mm
Collar
3 5 x 4 7
C o l l a r
3 7 x 4 1
7.2 7.3 mm (0.28 0.29 in.)
5 7 . 7 5 5 7 . A O m m \ 2 2 1 4 2 . 2 1 6 i n )
2.00 mm 10.078 in.)
2 5 . 4 5 2 5 . 6 5 m m { 1 . 0 0 2 1 0 1 0 l n )
:.
j Cotterthickness
55.87 55.90 mm {2.200 2.201 In.)
Whenwornordamageo
( c o n f d )
2-11