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8060 T FL
Fagor 8060 T FL Manuals
Manuals and User Guides for Fagor 8060 T FL. We have
1
Fagor 8060 T FL manual available for free PDF download: Installation Manual
Fagor 8060 T FL Installation Manual (698 pages)
Brand:
Fagor
| Category:
Power Tool
| Size: 6.93 MB
Table of Contents
Table of Contents
3
About the Product - CNC 8060
11
About the Product - CNC 8065
15
Declaration of CE Conformity and Warranty Conditions
19
Version History - CNC 8060
21
Version History - CNC 8065
27
Safety Conditions
33
Returning Conditions
37
CNC Maintenance
39
Chapter 1 Software Installation
43
Software Installation at the CNC
43
Work Modes and Software Protection at the CNC
45
Software Installation at the PC (Simulator)
48
Updating the Software Version
50
Software Update and Incompatibilities (8060)
51
Software Update and Incompatibilities (8065)
52
Requirements before and after CNC Setup
53
Installation of Third-Party Software (CNC 8065 Only)
54
Software Configuration
55
MTB (Machine Tool Builder) Folder
56
USERS Folder
57
Machine Parameters
59
Chapter 2 Machine Parameters
61
Parameter Matching between the CNC and the Sercos Drive
61
Parameters to Verify before the Startup
63
General Machine Parameters
65
Configuring the Axes of the System
66
Configuration of a Tandem System
67
Configuration of a Gantry Axis
71
Configuration of a Multi-Axis Group
74
Configuring the Spindles of the System
76
Time Setting (System)
77
Sercos Bus Configuration
79
Mechatrolink Bus Configuration
80
CAN Bus Configuration
81
Serial Line Configuration
82
Modbus
83
Default Conditions (Sytem)
84
Arithmetic Parameters
85
Cross Compensation Table
87
Volumetric Compensation Tables
90
Execution Times
93
Numbering of the Digital Inputs (Canfagor Bus)
94
Numbering of the Digital Outputs (Canfagor Bus)
95
Numbering of the Digital Inputs (Canopen Bus)
96
Probe Setting
101
Shared PLC Memory
103
Synchronized Switching
104
PWM (Pulse-Width Modulation)
105
Gap Control
107
Leapfrog
112
Compensating the Dispersion by the CO2 Laser Path
113
Backup of Non-Volatile Data
115
Spindle Synchronization
116
PLC Type
117
Zero Offsets
118
Access to the Parameter Table of the Channel
119
General Machine Parameters. Execution Channels
120
Configuring the Axes of the Channel
121
Configuring the Spindles of the Channel
124
Configuration of the C Axis
125
Time Setting (Channel)
126
Configuration of the HSC Mode (Channel)
127
Virtual Tool Axis
131
Default Conditions (Channel)
132
Arc Center Correction
139
Behavior of the Feedrate and the Feedrate Override
140
Override of the Dynamics for HSC
141
Definition of the Subroutines
142
Tabletop Probe Position
145
Block Search
147
Machining Feedrate
148
Rapid Traverse for the Automatic Mode
149
Maximum Acceleration and Jerk on the Tool Path
150
Resonance Frequency of the Machine
151
Withdrawal the Tool
152
Machine Parameters for the Axes and Spindles
153
Type of Axis and Drive
154
Configuring a Sercos Drive
155
Configuring a Mechatrolink Drive
158
Hirth Axis
159
Axis Configuration for Lathe Type Machines
160
Synchronization of Axes and Spindles
161
Configuration of the Rotary Axes
162
Module Configuration (Rotary Axes and Spindle)
164
Configuration of the C Axis
165
Configuration of the Spindle
166
Spindle Override Change While Threading
168
Software Axis Limits
169
Work Zones
170
PLC Offset
171
Dwell for Dead Axes
172
Radius / Diameter
173
Home Search
174
Configuration of the Probing Movement
176
Repositioning of the Axes in Tool Inspection
178
Configure the Maximum Safety Limit for the Feedrate and for the Speed
179
JOG Mode
180
Leadscrew Error Compensation
185
Filters to Eliminate Resonance Frequency
188
Work Sets
191
Machine Parameters for the Axes. Work Sets
192
Loop Setting
196
Rapid Traverse for the Automatic Mode
202
Gain Setting
203
Linear Acceleration
207
Trapezoidal and Square Sine Acceleration
209
Linear Acceleration (G0 Movements)
213
Trapezoidal and Square Sine Acceleration (G0 Movements)
214
Configuration of the HSC Mode
216
Home Search
218
Following Error
223
Axis Lubrication
226
Module Configuration (Rotary Axes and Spindle)
227
Spindle Speed
228
Analog Command Setting
229
Number of the Analog Output and of the Feedback Input Associated with the Axis
230
Set the Drive Associated with the Axes of a Multi-Axis Group
233
Encoder Information
234
Endat Transmission Format
235
SSI Feedback Type
236
Delay Estimate at the Drive
241
Machine Parameters for JOG Mode
242
Configure the Jog Keys
244
Configure the User Keys as Jog Keys
246
HBLS Portable Operator Panel
247
Example of How to Set the Handwheels and Jog Keys
248
Machine Parameters for the M Function Table
252
Machine Parameters for Kinetics
254
Kinematics Configuration
255
Definition of the Spindle Kinetics (Types 1 through 8)
259
Definition of the Table Kinetics (Types 9 through 12)
263
Definition of the Kinematics of the Spindle - Table (Types 13 through 16)
268
Definition of the Spindle Kinetics (Types 17 through 24)
273
Definition of the –C– Axis Kinematics (Types 41 through 42)
277
Definition of the –C– Axis Kinematics (Type 43)
279
Vectorial Definition of Spindle Kinematics (Type 50)
280
Vectorial Definition of Table Kinematics (Type 51)
284
Vectorial Definition of Spindle-Table Kinematics (Type 52)
288
Definition of the OEM Kinematics (Types 100 through 105)
295
Configuration of Angular Transformations
296
Configuration of Angular Transformations (Parameters)
297
Machine Parameters for the Magazine
299
Magazine Data
300
Tool Magazine Management
301
Types of Tool Magazine
303
Machine Parameters for HMI (Interface)
305
Customizing the Softkeys
306
Interface Setting
307
Keyboard Configuration
309
Simulated Jog Keyboard
312
Graphics Configuration
313
OEM Machine Parameters
314
Generic OEM Parameters
316
Cam Editor
318
Chapter 3 Introduction to the Plc
320
PLC Program
320
Modular Structure of the PLC Program
321
PLC Program Execution
322
PLC Resources
323
Numbering of the Physical Inputs and Outputs
326
Operation of a Timer
328
Monostable Mode. TG1 Input
330
Delayed Activation Mode. TG2 Input
332
Operation of a Counter
338
Chapter 4 Plc Programming
347
Consulting Instructions
347
Flank Detection Instructions
348
Comparing Instructions
349
Operators and Symbols
350
Action Instructions
351
Assignment Binary Instructions
352
Conditional Binary Instructions
353
Sequence Breaking Action Instructions
354
Arithmetic Action Instructions
355
Logic Action Instructions
357
Specific Action Instructions
359
Action Instruction of the Electronic Cam
362
Instructions for Independent Move: Positioning
364
Instructions for Independent Move: Synchronization
366
Instructions for Coordinate Latching Using a Probe or Digital Input
368
Considerations for some Functions
372
Summary Programming Commands
374
Chapter 5 Cnc-Plc Communication
378
Auxiliary –M– Functions
378
Special Considerations with the Multi-Spindle Option and Channels
379
Auxiliary –H– Functions
380
Special Considerations with the Multi-Spindle Option and Channels
381
Auxiliary –S– Function
382
Special Considerations with the Multi-Spindle Option and Channels
383
Transferring Auxiliary Functions -M-, -H
384
Synchronized Transfer
385
Non-Synchronized Transfer
386
Displaying PLC Errors and Messages
387
Chapter 6 Logic Cnc Inputs and Outputs
390
General Consulting Signals
390
Consulting Signals for Axes and Spindles
400
Consulting Signals for the Spindle
406
Consultation Signals of the Independent Interpolator
408
Consulting Logic Signals; Laser
410
Tool Manager Consulting Signals
412
Keystroke Consulting Signals
414
General Modifiable Signals
418
Modifiable Signals for Axes and Spindles
429
Spindle Modifiable Signals
433
Modifiable Logic Signals; Laser
437
Modifiable Signals of the Independent Interpolator
439
Tool Manager Modifiable Signals
440
Keystroke Modifiable Signals
443
Chapter 7 Tool and Magazine Management
451
Types of Tool Magazine
451
Tool Table, Active Tool Table and Tool Magazine Table
453
Communication between Manager and PLC
454
Manager --> PLC Communication
455
PLC --> Manager Communication
456
Manager Emergency
458
Tool Monitoring
459
Variables Related to Tool Magazine Management
460
Tool Loading and Unloading from the Magazines
461
Magazine-Less System
462
Valid Operations and Marks Activated by the PLC with each One of Them
463
Detailed Description of the Operations of the Magazine
464
Turret Type Magazine
465
Valid Operations and Marks Activated by the PLC with each One of Them
466
Basic PLC Programming
473
Synchronous Magazine Without Changer Arm
474
Valid Operations and Marks Activated by the PLC with each One of Them
475
Detailed Description of the Operations of the Magazine
477
Program of the M06 Subroutine
481
Basic PLC Programming
483
Synchronous Magazine with Changer Arm and 1 Claw
484
Valid Operations and Marks Activated by the PLC with each One of Them
485
Detailed Description of the Operations of the Magazine
487
Communication between the PLC and the M06 Subroutine
490
Program of the M06 Subroutine
491
Basic PLC Programming
494
Synchronous Magazine with Changer Arm and 2 Claws
496
Valid Operations and Marks Activated by the PLC with each One of Them
497
Detailed Description of the Operations of the Magazine
499
Communication between the PLC and the M06 Subroutine
502
Program of the M06 Subroutine
503
Basic PLC Programming
506
Asynchronous Magazine with Changer Arm
508
Valid Operations and Marks Activated by the PLC with each One of Them
509
Detailed Description of the Operations of the Magazine
511
Communication between the PLC and the M06 Subroutine
515
Program of the M06 Subroutine
516
Basic PLC Programming
519
Chapter 8 Keyboard Simulation Via the Plc. Key Codes
521
Selecting the Language and the Keyboard Distribution
521
Key Codes
523
Keyboard Shortcuts. Cnc's Own Keys
524
Consulting the Last Key Accepted by the CNC
525
Key Codes Depending on Keyboard Layout
527
Scan Codes. Keyboard Distribution "English (United States)
528
Example. Keyboard Simulation Via the PLC
529
Chapter 10 General Setup
535
Configure the Name and Number of Axes and Spindles
535
Configure the Number of Axes and Spindles of the System
536
Configure the Number of Axes and Spindles of the Channels
537
Configuration Examples
538
Milling Machine with 1 Channel, 3 Axes and 1 Spindle
539
Milling Machine with 1 Channel, 5 Axes (2 Free) and 1 Spindle
540
Milling Machine with 3 Channels, 9 Axes and 2 Spindles
541
Lathe with 1 Channel, 3 Axes and 1 Spindle. Configuration of "Plane" Type Axes
543
Lathe with 1 Channel, 3 Axes and 1 Spindle. Configuration of Trihedron Type Axes
544
Lathe with 2 Channels, 4 Axes and 2 Spindles. Configuration of "Plane" Type Axes
546
Lathe with 3 Channels, 6 Axes and 2 Spindles. Configuration of "Plane" Type Axes
547
Chapter 9 Cnc Variables
535
Chapter 11 Configuring an Axis
549
Configure an Axis as Rotary Axis
549
Configure Two Axes as a Tandem Axis
552
Tandem Axis Configuration. Machine Parameters
553
Effect of the Preload
555
Tandem Axis Configuration. Block Diagram
557
Tandem Related Variables
559
Tandem Adjustment Procedure
560
Configure the Number of the Analog Output and of the Feedback Input
561
Multi-Axis Management
564
Configuration of a Multi-Axis Group. Machine Parameters
566
Configuration of a Multi-Axis Group. the PLC Routine Generates an Error
569
Changing the Set and the Gear at the CNC and at the Drive
570
Home Search
573
Home Search (Axes and Spindles)
575
Home Search (Gantry Axes)
578
Software Limits of the Axes
580
How to Set the Software Travel Limits
582
Set the Tolerance for an Axis Located at the Software Travel Limits
584
Chapter 12 Volumetric Compensation
587
Setup
587
PLC. General Modifiable Signals
589
File Containing Basic Volumetric Compensation Data
590
Sequence to Define the Values in the File
591
Variables
593
Variables. General Modifiable Signals
594
Variables. Volumetric Compensation
595
Error Messages (Cause and Solution)
596
Chapter 13 Configuring in Hsc Mode (High Speed Cutting)
600
Configuration of the HSC Mode
600
Influence of the Type of Acceleration and of the Filters in HSC Mode
604
Procedure for Analysis and Adjustment of the HSC
605
Summary of the Useful Variables to Analyze the HSC
608
Variables Associated with Feedrate Limitation
609
Variables Associated with the FEEDRATE on the Tool Path
610
Variables Associated with the Block Being Executed
611
Variables Associated with the Velocity in the Loop
612
The Loops and the Variables
613
Subroutines.
615
Meaning
616
Chapter 14 Subroutines
617
Run Subroutines from RAM (Extension *.Fst)
617
Name: PROGRAM_START
618
Program_Start_C1
618
Program_Start_C2
618
Program_Start_C3
618
Program_Start_C4
618
Subroutine Associated with the Start
618
Name: PROGRAM_RESET
619
Program_Reset_C1
619
Program_Reset_C2
619
Program_Reset_C3
619
Program_Reset_C4
619
Subroutine Associated with the Reset
619
Configure the Subroutines
621
Name: Kincal_Begin.nc
622
Kincal_End.nc
622
Subroutines Associated with the Kinematics Calibration Cycle
622
Name: Sub_Probe_Tool_Begin.fst
623
Sub_Probe_Tool_End.fst
623
Subroutines Associated with the Tool Calibration Cycle
623
Example of a Subroutine
624
Name: Sub_Probe_Piece_Begin.fst
625
Sub_Probe_Piece_End.fst
625
Subroutines Associated with the Part Measuring Cycle
625
Example of a Subroutine
626
Subroutine Associated with the Tool Change (Function T)
627
Subroutine Associated with the Tool Change (Function M6)
628
Subroutine Associated with Function G74
629
Subroutines Associated with M Functions
630
OEM Subroutines Associated with Functions G180 to G189 / G380 to G399
631
Interruption Subroutines
632
Variables
633
Subroutine Associated with the Command #PIERCING
634
Variables
635
Configure the Subroutines
636
Variables
637
Subroutine Associated with the Command #FINALSUB
638
User Subroutines Associated with Functions G500 to G599
639
User Subroutines Associated with Functions G8000 to G8999
640
Assistance for Subroutines
641
List of Available Subroutines
643
Chapter 15 Hardware
645
Management of Several Keyboards
645
Operation of the Jog Panels
650
Configure a Handwheel as "Feed Handwheel
651
Assigning a Help Text to the Graphic Softkeys and to the CNC Status Icon
653
Remote Module RCS-S
654
Configure the Module Like as a Node of the Sercos Bus
655
Configuration of the Feedback Inputs
656
Disabling the Feedback Input Alarms
657
Parameter Setting Example
658
Number the Digital Inputs and Outputs of the Canopen Bus
660
Example. I/O Numbering Via Machine Parameters
662
Configure the PT100 Inputs
666
CNC Variables
667
Chapter 16 Laser
669
Laser. Gap Control
669
Connecting the Gap Sensor
671
Adjusting the Axis that Controls the Gap
672
Configuring the Gap
673
Configuring the Gap Sensor
674
Adjusting the Sensor Position Loop
675
PLC Signals
676
Gap Compensation Examples
677
Operating the PLC to Remove the Axis Associated with the Gap Control
678
Chapter 17 Calculation of the Kinematics Dimensions
680
Angular Spindle. Calculation of the Dimensions Using a Probe
680
Angular Spindle. Calculation of the Dimensions Using a Dial Indicator
686
Rotary Table. Calculation of the Dimensions Using a Probe
690
Chapter 18 Remote Openpcs (Only for Cnc
695
User Notes
697
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