Fagor 8055i FL EN Manuals

Manuals and User Guides for Fagor 8055i FL EN. We have 4 Fagor 8055i FL EN manuals available for free PDF download: Installation Manual, Operating Manual

Fagor 8055i FL EN Installation Manual (732 pages)

CNC 8055 Series

Brand: Fagor | Category: Controller | Size: 11 MB

Table of Contents
3
About the Product
9
Declaration of Conformity and Warranty Conditions
11
Version History
13
Safety Conditions
17
Returning Conditions
21
Additional Notes
23
Fagor Documentation
25
Chapter 1 8055 Cnc Configuration

27
- CNC Structure
  27
- Central Unit
  29
  - CPU– Module
    33
  - Vpp Axes– Module
    43
  - Vpp SB Axes– Module
    50
  - I/O– Module (Inputs - Outputs)
    57
- Monitors
  62
- LCD Monitor
  63
- LCD Monitor + M, T, MC or TC Keyboard
  65
- Operator Panel
  67
- MC, TC, MCO/TCO and Alphanumeric Operator Panels
  68
- Alphanumeric Keyboard (Optional)
  69
Chapter 2 Cnc 8055 I Configuration

73
- CNC Structure
  73
- Connectors
  77
- Operator Panel
  102
- Alphanumeric Keyboard (Optional)
  104
Chapter 3 Heat Dissipation

108
Chapter 4 Remote Modules (Bus Can with Canopen Protocol)

113
Chapter 5 Machine and Power Connection

131
- Digital Inputs and Outputs
  131
- Analog Inputs and Outputs
  132
- Setup
  133
- Connection of the Emergency Input and Output
  137
Chapter 6 Machine Parameters

145
- Parameter Matching between the CNC and the Sercos Drive
  145
- Parameters that May be Modified from the Oscilloscope, OEM Program or OEM Subroutine
  146
- General Machine Parameters
  148
- Spindle Parameters
  242
- Machine Parameters for the Main and 2Nd Spindles
  243
- Machine Parameters for Auxiliary Spindle
  263
- Drive Parameters
  265
- Friction Compensation
  268
- Serial Line Parameters
  269
- Ethernet Parameters
  272
- PLC Parameters
  277
- Tables
  285
- Leadscrew Error Compensation Table
  287
- Cross Compensation Parameter Table
  289
Chapter 7 Concepts

291
- Axes and Coordinate Systems
  291
- Rotary Axes
  294
- Gantry Axes
  296
- Slaved Axes and Synchronized Axes
  297
- Incline Axis
  298
- Tandem Axes
  300
- Relationship between the Axes and the JOG Keys
  306
- Path-Jog Mode
  307
- Movement with an Electronic Handwheel
  309
- Standard Handwheel
  310
- Path Handwheel
  311
- Feed Handwheel Mode
  312
- Additive Handwheel" Mode
  313
- Feedback Systems
  315
- Counting Speed Limitation
  316
- Resolution
  317
- Axis Setting
  321
- Drive Adjustment
  322
- Gain Setting
  323
- Proportional Gain Setting
  324
- Feed-Forward Gain Setting
  325
- Derivative (AC-Forward) Gain Setting
  326
- Leadscrew Backlash Compensation
  327
- Leadscrew Error Compensation
  328
- Circle Geometry Test
  330
- Reference Systems
  332
- Machine Reference (Home) Search
  333
- Setting on Systems Without Distance-Coded Feedback
  337
- Setting on Systems with Distance-Coded Feedback
  339
- Axis Travel Limits (Software Limits)
  340
- Unidirectional Approach
  341
- Auxiliary M, S, T Function Transfer
  342
- Transferring M, S, T Using the AUXEND Signal
  344
- Transferring the Auxiliary (Miscellaneous) M Functions Without the AUXEND Signal
  345
- Main and Second Spindle
  346
- Spindle Types
  348
- Spindle Speed (S) Control
  349
- Spindle Gear Change
  351
- Spindle in Closed Loop
  353
- Auxiliary Spindle Controlled by PLC
  359
- Treatment of Emergency Signals
  360
- Digital Servo (CAN or Sercos)
  363
- Communication Channels
  364
- Drive's Absolute Feedback
  367
- Axes (2) Controlled by a Single Drive
  368
- C" Axis and Spindle with a Single Feedback
  371
- Additive Coupling between Axes
  374
- Fagor Handwheels: HBA, HBE and LGB
  376
- Machine Safety Related Functions
  380
- Cycle Start Disabled When Hardware Errors Occur
  381
- Tool Magazine
  386
- Tool Magazine Management
  387
- Additional Information for Magazine Management
  388
- Gear Ratio Management on Axes and Spindle
  391
- Example of Axes: Encoder in the Motor
  392
- Example of Axes: External Encoder Without Gear Ratio
  393
- Example of Axes: External Encoder with Gear Ratio
  397
- Example of Spindle: Encoder in the Motor
  400
- Example of Spindle: External Encoder Without Gear Ratio
  402
- Example of Spindle: External Encoder with Gear Ratio
  405
- Feedback Combination for SERCOS Axes with External Feedback to the CNC
  408
- Open Communication
  409
- Reception Setting
  411
- Trace of Characters Sent and Received
  412
- Examples of Open Communication
  413
- Auto-Adjustment of Axis Machine Parameter DERGAIN
  417
- Compensation of the Elastic Deformation in the Coupling of an Axis
  419
Chapter 8 Introduction to the Plc

424
- PLC Resources
  424
- PLC Program Execution
  425
- Cycle Time
  428
- Modular Structure of the Program
  429
- Periodic Execution Module (PE T)
  430
- Priority of Execution of the PLC Modules
  431
Chapter 9 Plc Resources

433
- Inputs
  433
- Outputs
  434
- Marks
  435
- Registers
  437
- Timers
  438
- Monostable Mode. Input TG1
  441
- Delayed Activation Mode. TG2 Input
  443
- Delayed Deactivation Mode. Input TG3
  445
- Signal Limiting Mode. Input TG4
  447
- Counters
  449
- Operating Mode of a Counter
  452
Chapter 10 Plc Programming

454
- Module Structure
  454
- Directing Instructions
  455
- Consulting Instructions
  458
- Operators and Symbols
  460
- Action Instructions
  461
- Binary Assignment Instructions
  462
- Conditioned Binary Actions Instructions
  463
- Sequence Breaking Action Instructions
  464
- Arithmetic Action Instructions
  465
- Logic Action Instructions
  467
- Specific Action Instructions
  469
- PLC Library
  471
Chapter 11 Cnc-Plc Communication

476
- Auxiliary M, S, T Functions
  476
  - Auxiliary M, S, T Function Transfer
    479
  - Transferring M, S, T Using the AUXEND Signal
    480
- Displaying Messages, Errors and Screens
  482
Chapter 12 Logic Cnc Inputs and Outputs

488
- General Logic Inputs
  488
- Axis Logic Inputs
  497
- Spindle Logic Inputs
  502
- Logic Inputs of the Auxiliary Spindle
  507
- Key Inhibiting Logic Inputs
  508
- Logic Inputs of the PLC Channel
  509
- General Logic Outputs
  512
- Logic Outputs of the Axes
  520
- Spindle Logic Outputs
  522
- Logic Outputs of the Auxiliary Spindle
  524
- Logic Outputs of Key Status
  525
Chapter 13 Access to Internal Cnc Variables

529
Chapter 14 Axes Controlled from the Plc

580
- PLC Execution Channel
  580
- Considerations
  581
- Blocks Which Can be Executed from the PLC
  583
- Control of the PLC Program from the CNC
  587
- Action CNCEX1
  589
- Synchronize a PLC Axis with a CNC Axis
  590
Chapter 15 Customizable Screens

593
- Configuration File
  593
- Configuration Language
  595
- Key Words
  596
- Arithmetic Operations
  600
- Conditional Instructions
  602
- Example of a Configuration File
  603
- Error Log File (P999500)
  605
Chapter 16 Configurable Work Mode

609
- Axis Control
  609
- Tool Control
  610
- Spindle Control
  611
- Screens, Subroutines and Cycles
  613
- Associated Keys
  614
- OEM Text in Several Languages
  616
- Associated Programs
  619
- Associated Subroutines
  620
- Configuration File
  621
- Error Log File (P999500)
  625
- Cycle Data Entry
  626
Chapter 17 Plc Programming Example

632
- Definition of Symbols (Mnemonics)
  632
- First Cycle Module
  634
Appendix

645
- Technical Characteristics of the 8055Icnc
  645
- Central Unit of the 8055 CNC
  649
- LCD Monitor
  653
- Probe Connection at the 8055I
  655
- Probe Connection at the 8055 CNC
  657
- Summary of Internal CNC Variables
  659
- Summary of PLC Commands
  667
- Summary of PLC Inputs and Outputs
  671
- Digit BCD Code Output Conversion Table
  677
- Key Code
  679
- Logic Outputs of Key Status
  689
- Key Inhibiting Codes
  699
- Machine Parameter Setting Chart
  709
- M Functions Setting Chart
  721
- Leadscrew Error Compensation Table
  723
- Cross Compensation Tables
  725
- Maintenance
  727

Fagor 8055i FL EN Operating Manual (256 pages)

Brand: Fagor | Category: Power Tool | Size: 4 MB

Table of Contents
3
About the Product
7
Declaration of Conformity and Warranty Conditions
9
Version History
11
Safety Conditions
15
Returning Conditions
19
Additional Notes
21
Fagor Documentation
23
Chapter 1 Overview

25
- Part Programs
  26
Edit

27
- Execution
  28
- Utilities
  30
- Ethernet
  31
- Monitor Information Layout
  32
- Keyboard Layout
  34
- The EDIT, SIMUL and EXEC Keys
  35
- Layout of the Operator Panel
  37
Chapter 2 Operating Modes

39
- Help Systems
  40
- Software Update
  42
- Keycf (Keycompactflash)
  43
- Directory Structure
  44
Chapter 3 Operations Via Ethernet

47
Chapter 4 Execute / Simulate

53
- Block Search. Switching from Simulation to Execution
  56
Operating Modes

57
- Automatic Block Search
  59
- Manual Block Search
  60
- Home Searching Restrictions
  62
- Display
  63
- Standard Display Mode
  64
- Position Display Mode
  65
- Subroutine Display Mode
  66
- Following Error Display Mode
  68
- Execution Time Display Mode
  69
- Tool Inspection
  71
- Type of Graphic
  75
- Graphic Parameters
  79
- Clear Screen
  81
- Deactivate Graphics
  82
- Measurement
  83
Chapter 10 Plc

86
CHAPTER 5 Edit

86
- Editing in CNC Language
  87
- TEACH-IN Editing
  88
- Interactive Editor
  89
- Profile Editor
  90
- Modify
  99
- Find
  100
- Replace
  101
- Delete Block
  102
- Move Block
  103
- Copy Block
  104
- Copy to Program
  105
- Include Program
  106
- Editor Parameters
  107
- Selection of the Axes for TEACH-IN Editing
  108
Chapter 6 Manual

109
- Manual
  110
Manual

111
- Manual
  112
- Manual
  113
- Continuous Jog
  114
- Incremental Jog
  115
- Path-Jog Mode
  116
- Movement with an Electronic Handwheel
  117
- General or Individual Handwheel Mode
  118
- Path Handwheel
  119
- Feed Handwheel Mode
  120
- Additive Handwheel" Mode
  121
- Spindle Movement
  123
Chapter 7 Tables

125
Tables

126
- Zero Offset Table
  127
- Tool Magazine Table
  129
- Tool Table
  130
- Tool Offset Table
  132
- Tool Geometry Table
  136
- How to Edit the Tool Geometry Table
  139
- Global and Local Parameters Tables
  140
- How to Edit Tables
  141
- Utilities
  143
Chapter 8 Utilities

144
- Accessing the Programs Without Using the Explorer
  144
- Copy
  147
- Delete
  148
- Rename
  149
- Protections
  150
- Change Date
  152
- Accessing the Programs Using the Explorer
  153
Chapter 9 Status

157
- Data Backup Copy. Backup - Restore
  159
- Phone Call (Telediagnosis)
  164
- Sercos
  165
- Edit
  168
- Compile
  172
- Monitoring
  173
- Monitoring with the PLC in Operation and with the PLC Stopped
  178
- PLC Monitoring in Ladder Diagram Language
  180
- Active Messages
  183
- Restore Program
  184
- Statistics
  185
- Logic Analyzer
  187
- Selection of Variables and Trigger Conditions
  189
- Run Trace
  192
Graphic Editor

197
- Utilities
  199
- Editing User Screens (Pages) and Symbols
  201
- Graphic Elements
  204
- Texts
  208
- Modifications
  210
Machine Parameters

213
- Machine Parameter Table
  214
- Miscellaneous Function Tables "M
  215
- Leadscrew Error Compensation Tables
  216
- Cross Compensation Tables
  217
- Operation with Parameter Tables
  218
Diagnosis

221
- Configuration
  222
- Hardware Test
  223
- Tests
  224
- Adjustments
  226
- Oscilloscope
  228
- User
  238
- Interesting Notes
  239
Cnc - Pc Communication. Telediagnosis

241
- Direct Connection through the Serial Line or Ethernet
  243
- Telephone Connection from a PC
  244
- Normal Phone Call
  245
- Advanced Phone Call
  246
- Configuration of an Incoming Connection at the PC
  248
- Internet Phone Call
  250

Fagor 8055i FL EN Operating Manual (210 pages)

CNC 8055 series; CNC 8055i series;

Brand: Fagor | Category: Controller | Size: 3 MB

Table of Contents
3
About the Product
7
Declaration of Conformity and Warranty Conditions
9
Version History
11
Safety Conditions
15
Returning Conditions
19
Additional Notes
21
Fagor Documentation
23
Keyboard
25
CHAPTER 1 General Concepts

27
Chapter 2 Operating in Jog Mode

34
- Introduction
  34
- Description of the Special Screen of the TC Mode
  36
- Selecting a Program for Simulation or Execution
  38
- Axis Control
  39
- Machine Reference (Home) Search
  40
- Zero Offset Table
  41
- Jog Movement
  42
- Continuous Jog
  43
- Path-Jog
  44
- Movement with an Electronic Handwheel
  46
- Feed Handwheel
  47
- Path-Handwheel
  48
- Tool Control
  49
- Tool Change
  50
- Variable Tool Change Point
  51
- Tool Calibration
  52
- Define the Tool in the Tool Table (Level 1)
  53
- Manual Tool Calibration With/Without a Probe (Level 1)
  56
- Tool Calibration with a Probe (Level 2)
  58
- Probe Calibration (Level 3)
  60
- Manual Tool Calibration Without Stopping the Spindle
  61
- Live Tool
  62
- Spindle Control
  64
- Spindle in Rpm
  65
- Spindle in Constant Surface Speed Mode
  67
- Spindle Orientation
  69
- Controlling the External Devices
  71
Chapter 3 Working with Operations or Cycles

77
- Operation Editing Mode
  77
- Definition of Spindle Conditions
  78
- Cycle Level
  81
- Simulating and Executing the Operation
  82
- Background Cycle Editing
  83
- Positioning Cycle
  84
- Definition of Data
  85
- Turning Cycle
  86
- Data Definition (Levels 1 and 2)
  89
- Data Definition (Levels 3, 4 and 5)
  91
- Basic Operation (Levels 1 and 2)
  93
- Facing Cycle
  95
- Data Definition (Levels 1 and 2)
  98
- Data Definition (Levels 3, 4 and 5)
  99
- Basic Operation (Levels 1 and 2)
  101
- Taper Turning Cycle
  103
- Definition of Data
  104
- Basic Operation
  107
- Rounding Cycle
  109
- Geometry Definition
  110
- Basic Operation
  113
- Threading Cycle
  115
- Geometry Definition
  118
- Standard Threads
  124
- Basic Operation. Longitudinal Threading
  132
- Basic Operation. Taper Threading
  133
- Basic Operation. Face Threading
  134
- Basic Operation. Thread Repair
  135
- Grooving Cycle
  136
- Calibration of the Grooving Tool
  138
- Geometry Definition
  139
- Basic Operation. Grooving
  143
- Basic Operation. Cut off
  145
- Drilling and Tapping Cycles
  146
- Geometry Definition
  148
- Drilling Cycle. Basic Operation
  150
- Tapping Cycle. Basic Operation
  151
- Multiple Drilling Cycle. Basic Operation
  152
- Multiple Threading Cycle. Basic Operation
  153
- Multiple Slot Milling Cycle. Basic Operation
  154
- Profiling Cycle
  155
- Level 1. Profile Definition
  156
- Levels 2, 3 and 4. Profile Definition
  158
- Level 2. Optimizing of the Machining of a Profile
  159
- Definition of Geometry Levels 1 and 2. ZX Profile
  160
- Definition of Geometry at Levels 3 and 4. XC, ZC Profiles
  163
- Basic Operation at Levels 1 and 2. ZX Profile
  164
- Basic Operation at Levels 3 and 4. XC, ZC Profiles
  165
- Example. Level 1
  166
- Examples. Level 2
  167
Chapter 4 Y Axis

177
- Profiling Cycles with y Axis
  177
- Tool Calibration
  178
Chapter 5 Operating in Iso Mode

182
- Editing Blocks in ISO Mode
  182
- Programming Assistance
  183
- Mirror Image
  184
Chapter 6 Saving Programs

186
- List of Saved Programs
  186
- See the Contents of a Program
  187
- Edit a New Part-Program
  188
- Saving an ISO Block or a Cycle
  189
- Delete a New Part Program
  190
- Copying a Part-Program into Another One
  191
- Modify a Part-Program
  192
- Move an Operation to Another Position
  193
- Modify an Existing Operation
  194
- Managing Programs Using the Explorer
  195
Chapter 7 Execution and Simulation

198
- Simulating or Executing an Operation or Cycle
  198
- Simulating or Executing a Part-Program
  199
- Simulating or Executing an Operation that Has Been Saved
  200
- Execution Mode
  201
- Tool Inspection
  202
- Graphic Representation
  203

Fagor 8055i FL EN Operating Manual (160 pages)

Brand: Fagor | Category: Power Tool | Size: 3 MB

Table of Contents
3
About the Product
5
Version History
7
Safety Conditions
11
Returning Conditions
15
Declaration of Conformity and Warranty Conditions
17
Additional Notes
19
Fagor Documentation
21
Keyboard
23
CHAPTER 1 General Concepts

25
Chapter 2 Operating in Jog Mode

32
- Introduction
  32
- Special Screen of the MC Mode
  34
- Standard Screen of the MC Mode. Configuration of Two and Half Axes
  36
- Selecting a Program for Simulation or Execution
  38
- Axis Control
  39
- Machine Reference (Home) Search
  40
- Zero Offset Table
  41
- Jog Movement
  42
- Continuous Jog
  43
- Path-Jog
  44
- Movement with an Electronic Handwheel
  46
- Feed Handwheel
  47
- Path-Handwheel
  48
- Tool Control
  49
- Tool Change
  51
- Variable Tool Change Point
  53
- Tool Calibration
  54
- Define the Tool in the Tool Table (Level 1)
  55
- Tool Calibration Without a Probe (Level 1)
  57
- Tool Calibration with a Probe (Level 2)
  59
- Part Centering with / Without a Probe (Level 3)
  61
- Tabletop Probe Calibration (Level 4)
  65
- Spindle Control
  67
- Controlling the External Devices
  68
- ISO Management
  69
Chapter 3 Working with Operations or Cycles

75
- Safety Plane
  75
- Cycle Level
  76
- Simulating and Executing the Operation
  77
- Profile Milling Operation
  79
- Definition of Data
  80
- Profile Definition (Level 2)
  82
- Surface Milling and Slot Milling Operations
  83
- Defining the Surface Milling Data
  84
- Defining the Grooving Data
  85
- Pocket Cycle with a Profile
  87
- Definition of Data
  89
- Profile Definition
  90
- Profile Definition Examples
  91
- Rectangular and Circular Boss Cycles
  96
- Definition of Data
  97
- Rectangular and Circular Pocket Cycles
  99
- Definition of Data
  101
- Positioning (2 Levels)
  103
- Definition of Data
  104
- Boring Operation
  105
- Definition of Data
  106
- Reaming Operation
  107
- Definition of Data
  108
- Tapping Operation
  109
- Definition of Data (Threading)
  110
- Definition of Data (Thread Milling)
  112
- Drilling and Center Punching Operations
  114
- Definition of Data
  116
- Tool Withdrawal
  117
- Multiple Positioning
  118
- Multiple Positioning in Several Locations
  120
- Multiple Positioning in a Straight Line
  121
- Multiple Positioning in an Arc
  122
- Multiple Positioning in a Rectangular Pattern
  124
- Multiple Positioning in a Grid Pattern
  125
Chapter 4 Operating in Iso Mode

128
- Editing Blocks in ISO Mode
  128
- Programming Assistance
  129
- Mirror Image
  130
- Plane Change
  131
Chapter 5 Saving Programs

134
- List of Saved Programs
  134
- See the Contents of a Program
  135
- Seeing One of the Operations in Detail
  136
- Edit a New Part-Program
  137
- Saving an ISO Block or a Cycle
  138
- Delete a New Part Program
  139
- Copying a Part-Program into Another One
  140
- Modify a Part-Program
  141
- Delete an Operation
  142
- Add or Insert a New Operation
  143
- Move an Operation to Another Position
  144
- Modify an Existing Operation
  145
- Managing Programs Using the Explorer
  146
Chapter 6 Execution and Simulation

148

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More Fagor Manuals

Fagor 8055i FL EN Manuals

Fagor 8055i FL EN Installation Manual (732 pages)

Table of Contents

Chapter 1 8055 Cnc Configuration

Chapter 2 Cnc 8055 I Configuration

Chapter 3 Heat Dissipation

Chapter 4 Remote Modules (Bus Can with Canopen Protocol)

Chapter 5 Machine and Power Connection

Chapter 6 Machine Parameters

Chapter 7 Concepts

Chapter 8 Introduction to the Plc

Chapter 9 Plc Resources

Chapter 10 Plc Programming

Chapter 11 Cnc-Plc Communication

Chapter 12 Logic Cnc Inputs and Outputs

Chapter 13 Access to Internal Cnc Variables

Chapter 14 Axes Controlled from the Plc

Chapter 15 Customizable Screens

Chapter 16 Configurable Work Mode

Chapter 17 Plc Programming Example

Appendix

Fagor 8055i FL EN Operating Manual (256 pages)

Table of Contents

Chapter 1 Overview

Edit

Chapter 2 Operating Modes

Chapter 3 Operations Via Ethernet

Chapter 4 Execute / Simulate

Operating Modes

Chapter 10 Plc

CHAPTER 5 Edit

Chapter 6 Manual

Manual

Chapter 7 Tables

Tables

Chapter 8 Utilities

Chapter 9 Status

Graphic Editor

Machine Parameters

Diagnosis

Cnc - Pc Communication. Telediagnosis

Fagor 8055i FL EN Operating Manual (210 pages)

Table of Contents

CHAPTER 1 General Concepts

Chapter 2 Operating in Jog Mode

Chapter 3 Working with Operations or Cycles

Chapter 4 Y Axis

Chapter 5 Operating in Iso Mode

Chapter 6 Saving Programs

Chapter 7 Execution and Simulation

Fagor 8055i FL EN Operating Manual (160 pages)

Table of Contents

CHAPTER 1 General Concepts

Chapter 2 Operating in Jog Mode

Chapter 3 Working with Operations or Cycles

Chapter 4 Operating in Iso Mode

Chapter 5 Saving Programs

Chapter 6 Execution and Simulation

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