Removal - Isuzu 1999 RODEO Workshop Manual

6A–36 ENGINE MECHANICAL (X22SE 2.2L)

Removal

1. Disconnect battery ground and positive cable.
2. Remove battery.
3. Make alignment mark on the engine hood and hinges
before removal in order to return the hood to original
position exactly.
4. Remove engine hood.
5. Drain engine coolant from radiator.
6. Disconnect throttle valve control cable from throttle
valve on intake manifold.
7. Remove air duct with air cleaner cover.
8. Remove air cleaner assembly.
9. Disconnect three engine harness connectors from
chassis harness of left rear side engine compartment.
10. Disconnect vacuum hose on the brake booster.
11. Disconnect cooling fan harness connector on the left
of fan shroud.
12. Disconnect ground cable connector from left and right
of front wheel arch upper side.
13. Remove clutch piping bracket from right side of clutch
housing.
14. Remove fuel piping bracket from transmission.
15. Remove four nuts from exhaust front pipe exhaust
manifold side and remove two bolts from rear side of
exhaust front pipe. Remove exhaust front pipe.
16. Remove transmission mounting fixing bolts and nut
from cross member.
17. Remove transmission front under cover from front
portion of clutch housing.
18. Disconnect two fuel pipes at right side of transmission
by quick type fuel hose connector.
CAUTION: Plug fuel pipe on engine side and fuel
hose from fuel tank.
19. Disconnect canister hose next to fuel piping
connector.
20. Remove propeller shaft fixing bolt from rear side
transmission.
21. Remove fixing bolts between clutch housing and
transmission, then move transmission.
22. Remove power steering pump assembly then place
the power steering pump along with piping.
23. Disconnect two chassis harness connectors from
right rear side engine compartment (under fuse box)
and remove two harness clips.
24. Remove engine ground cable from chassis frame.
25. Remove radiator lower hose from engine side.
26. Remove two heater hoses from right side panel.
27. Remove radiator grille.
28. Remove harness clip from behind right horn.
29. Remove engine mounting bolt from chassis frame
side.
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