Inspection And Repair; Bushing Replacement; Reassembly - Isuzu 1999 RODEO Workshop Manual

4C–16
DRIVE SHAFT SYSTEM
7. Remove ball retainer, ball guide and bellows.
8. Raise the hooked end of the band with a screwdriver
or equivalent.
9. Remove band(1).
10. Remove bellows.
11. Remove dust seal.
12. Remove BJ shaft assembly.
13. Remove the mounting bracket fixing bolts, and then
remove DOJ case assembly from the axle case.
14. Remove snap ring and bearing.
15. Remove snap ring and oil seal.
16. Remove bracket.

Inspection And Repair

Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts.
1. Drive shaft joint assembly
2. DOJ case, ball, ball guide, ball retainer
3. Bellows
4. Bearing
5. Dust seal, oil seal

Bushing Replacement

f Remove the bushings using a remover J–39378–1
and hammer.
412RS014
f By using installer J–39378–2 and base J–39378–3,
press fit the bushings into the bracket.

Reassembly

1. Install DOJ case to bracket.
2. Install oil seal and fix snap ring.
3. Install bearing and fix snap ring.
4. Install bracket to axle case. Tighten the bracket bolt to
the specified torque.
Torque: 116 N·m (85 lb ft)
5. Apply 150g of the specified grease in BJ.
6. Install dust seal.
7. Apply a thin coat of grease to the shaft for smooth
installation then install bellows.
412RS015
412RS016