Installation (4 2 Model); Installation (4 4 Model) - Isuzu 1999 RODEO Workshop Manual

5. Disconnect the feed line and return line from steering
unit.
Remove the clips on the crossmember and frame.
Wire the power steering line to frame.
NOTE: Take care to prevent foreign matter from entry
when disconnect the power steering line.
4 4 model:
1. Remove the torsion bar. Refer to Front Suspension in
Suspension section.
2. Remove the lower control arm bolt (Frame side).
Refer to Front Suspension in Suspension section.
3. Remove the crossmember fixing bolt.
4. Remove the power
crossmember.
5. Remove the power steering unit.
4 2 model:
1. Remove the power
crossmember.
435RW001
steering unit with the
steering unit from the
POWER–ASSISTED STEERING SYSTEM

Installation (4 2 Model)

1. Install power steering unit to crossmember.
Tighten fixing bolt to specified torque.
Torque: 116 N·m (85 lb ft)
2. Connect the feed line and return line.
Torque: 25 N·m (18 lb ft)
3. Install tie–rod end assembly to knuckle.
Torque: 118 N·m (87 lb ft)
4. Install transfer gear assembly.
Align the setting marks made at removal.
Torque: 31 N·m (23 lb ft)
5. Install the stone guard.
6. Bleed the system.
Refer to Bleeding the Power Steering System in this
section.

Installation (4 4 Model)

1. Install power steering unit to crossmember.
Tighten fixing bolt to specified torque.
Torque: 116 N·m (85 lb ft)
2. Install power steering unit with crossmember to
frame.
Tighten crossmember mounting bolt to specified
torque.
Torque: 190 N·m (140 lb ft)
3. Install lower control arm bolt.
Refer to Front Suspension in Suspension section.
4. Install torsion bar.
Refer to Front Suspension in Suspension section.
5. Connect the feed line and return line.
Torque: 25 N·m (18 lb ft)
6. Install tie–rod end assembly to knuckle.
Torque: 118 N·m (87 lb ft)
7. Install transfer gear assembly.
Align the setting marks made at removal.
Torque: 31 N·m (23 lb ft)
8. Install the stone guard.
9. Bleed the system.
Refer to Bleeding the Power Steering System in this
section.
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