Drive Shaft System - Isuzu 1999 RODEO Workshop Manual

7. Apply differential gear oil to clutch gear, then install
clutch gear.
8. Apply differential gear oil to sleeve, then install
sleeve.
9. Clean contact surface with the front axle and actuator
mounting surface. Apply liquid gasket to the contact
surface on the front axle case, then install in the
housing.
10. Tighten bolts to specified torque.
Torque: 75N·m(55 lb ft)
11. Clean the actuator contact surface with the housing
then Install and tighten shift position switch to
specified torque.
Torque: 39N·m (29 lb ft)
12. Apply liquid gasket to the contact surface on the
actuator side.
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13. Align shift arm with the groove of sleeve and install the
actuator.
14. Tighten bolts to specified torque.
Torque: 9N·m(78 lb in)
15. Install front axle drive shaft and mounting bracket.
Tighten fitting bolts to specified torque.
Torque: 116N·m (85 lb ft)
16. Pour specified amount of differential gear oil to filler
plug.
Front Differential
Oil Capacity: 1.4lit (1.48US qt)
Actuator Housing
Oil Capacity: 0.12lit(0.13US qt)
17. Install filler plug through gasket and tighten to
specified torque.
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Torque: 78N·m (58lb ft)

DRIVE SHAFT SYSTEM

4C–25
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