Water Intake Screens; Shifter, Bearing And Seal Servicing; Pinion Bearing Removal; Pinion Bearing Installation - BRP Evinrude E-TEC G2 Service Manual

Gearcase

Shifter, Bearing and Seal Servicing

When the shifter housing is released from the
gearcase housing, use the puller tool to remove
the bearing housing from the gearcase.
Remove the tool from the shifter housing.
Remove bearing rollers and any other parts from
the gearcase housing.

Water Intake Screens

Remove and clean side water intake screens.
Replace if damaged.
1
1. Water intake screen
380
Shifter, Bearing and Seal
Servicing

Pinion Bearing Removal

Assemble the following components of the Pinion
Bearing Remover and Installer, P/N 5005927, in
the gearcase as follows:
009540
Pinion Bearing Remover Components
1. Flange nut, P/N 326586
2. Plate, P/N 391260
3. Rod, P/N 326582
4. Remover, P/N 326579
Use a 7/8 in. wrench to hold the remover in place.
Use a 3/4 in. wrench to turn flange nut clockwise.
Draw the bearing up from the housing.

Pinion Bearing Installation

009587
Apply gear lubricant to the housing bore and the
outside diameter of the bearing race. Assemble
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2
3
4
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