Exhaust Housing Installation; Exhaust Adapter Removal - BRP Evinrude E-TEC G2 Service Manual

Exhaust Housing Installation

Align the exhaust housing and adapter onto the
swivel bracket assembly.
Install the two upper mount washers and nuts.
Install the four lower mount screws.
Tighten the upper mount nuts to a torque of.
Tighten the lower mount screws to a torque of.
1
2
1. Two upper mount nuts and washers
2. Four lower mount screws
Install the:
•
Powerhead. Refer to Powerhead Installation
starting on p. 264.
•
Gearcase. Refer to
Removal and Installation starting on p. 361.
•
Oil tank assembly. Refer to Oil Tank Installa-
tion starting on p. 205.

Exhaust Adapter Removal

Remove the exhaust hosing and adapter from the
swivel bracket. Refer to.
009342
009341
Gearcase Gearcase
Exhaust Housing & Adapter
Exhaust Housing Service
Remove one hose clamp and two tie straps. Then
remove the hoses from the hose fittings.
Next remove the muffler and hose from the
exhaust pipe. Then carefully remove the foam
gasket from the adapter
4
2
1. Hose clamp
2. Tie straps
3. Muffler
4. Foam gasket
Remove the two adapter screws.
1
1. Two adapter screws
From the bottom of the exhaust housing, push the
water tube forward to release it from the casting.
1. Water tube
3
2
1
009343
009344
1
009345
287
12