Water Pump Service; Disassembly - BRP Evinrude E-TEC G2 Service Manual

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Install the oil reservoir vent hose to the top of the
oil reservoir, secure with spring clamp. Install the
oil hose on to the bottom of the oil reservoir with a
new 15.7 mm Oetiker clamp.
2
1. Oil reservoir vent hose
2. Spring clamp
3. Oil hose
4. Oetiker clamp
Route the oil reservoir hose from the gearcase to
the oil reservoir with a direct continuous rise as
shown. Do NOT allow low points. Any low points
will prevent the gearcase from venting properly.
3
2
1. Oil reservoir hose
2. Continuous rise
3. Oil reservoir
Be sure to calibrate the shift actuator if installing a
new gearcase or shift actuator.
Install the frames and covers. Refer to Engine
Cover and Frame Service on p. 55.
1
4
3
5008933-15
1
009328

Water Pump Service

Disassembly

Remove the four impeller housing screws.
Slide the water pump off the driveshaft. Remove
the impeller key, O-ring, impeller plate, and gas-
ket. Discard the gasket. Remove all the parts from
the housing.
10
9
7
5
3
2
1
1. Gasket
7. Cup
2. Plate
8. Seal ring
3. Housing seal
9. Housing
4. Key
10. Water tube o-rings
5. O-ring
11. Screw (4X)
6. Impeller
Gearcase
Water Pump Service
5008933-16
11
8
6
4
5008933-17
365
14

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